How to change spark plugs on VW Golf 4 – replacement guide
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Recommended replacement interval for the part category Spark plug : 4year / 60000km
Important!
This replacement procedure can be used for:
VW Golf IV Hatchback (1J1) 1.6,
VW Golf IV Hatchback (1J1) 1.4 16V,
VW Golf IV Hatchback (1J1) 1.8,
VW Golf IV Hatchback (1J1) 1.8 T,
VW Golf IV Hatchback (1J1) 1.8 4motion,
VW Golf IV Hatchback (1J1) 2.0,
VW Golf IV Hatchback (1J1) 1.6 16V,
VW Golf IV Hatchback (1J1) 2.0 4motion
…
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The steps may slightly vary depending on the car design.
How to change spark plug on VW GOLF 4 (1J1) [TUTORIAL AUTODOC]
All the parts you need to replace – Spark Plug for Golf IV Hatchback (1J1) and other VW models
Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
Step 28
Treat the spark plug wire connectors.
Use high-temperature grease. Use a flat screwdriver.
Step 29
Install the spark plug wire connectors into the spark plug wells. Make sure you hear a click indicating that it is locked in place.
Clean the intake manifold fasteners.
Use all-purpose cleaning spray.
Step 31
Remove the intake manifold gasket. Use a flat screwdriver.
Step 32
Install the new intake manifold gasket.
Step 33
Clean the intake manifold mounting seats. Use all-purpose cleaning spray.
Step 34
Remove the microfibre towel from the intake manifold.
Step 35
Install the intake manifold.
Step 36
Tighten the intake manifold fasteners. Use Torx T25. Use a ratchet wrench.
Step 37
Connect the vacuum sensor.
Step 38
Attach the vacuum pipe.
Step 39
Tighten the intake manifold fasteners. Use HEX No.H6. Use a drive socket #13. Use a ratchet wrench. Use a torque wrench. Tighten it to 15 nm torque.
Step 40
Install the secondary air pump bracket.
Step 41
Screw in the fastener of the secondary air pump bracket. Use HEX No.H6. Use a drive socket #13. Use a ratchet wrench.
Step 42
Attach the retainers of the ignition cables.
Step 43
Secure the secondary air pump on its bracket.
Step 44
Screw in the fastener connecting the secondary air pump to its bracket. Use a drive socket #10. Use a ratchet wrench.
Step 45
Attach the pipes and the connector to the secondary air pump.
Step 46
Attach the terminals to the battery.
Replacement: spark plugs – VW Golf 4. Tip from AUTODOC experts:
Be careful! Do not mix up the positive and the negative terminals of the car battery.
Step 47
Screw in the fasteners of the battery terminals. Use a combination spanner #10.
Step 48
Install the battery cover.
Step 49
Install the engine cover and secure it.
AUTODOC recommends:
Make sure the engine cover is properly seated. It should not be displaced with respect to the guiding fasteners.Warning! To avoid damaging the fasteners of the car during installation, do not use excessive force. VW Golf 4
Step 50
Run the engine for a few minutes. This is necessary in order to make sure that the component operates properly.
Step 51
Shut off the engine.
Step 52
Remove the fender protection cover.
Step 53
Close the hood.
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