How to carry out replacement: Spark Plug 112 CDI 2.2 (638.194) Mercedes W638 Minibus
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Change Mercedes W638 Minibus 108 CDI 2.2 (638.194) Spark Plug yourself – manuals and video tutorials

How to change spark plugs on MERCEDES-BENZ VITO Bus (638) – replacement guide

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When to replace the Spark Plug on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Spark plug : 45000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (638) 113 2.0 (638.114, 638.194), MERCEDES-BENZ VITO Bus (638) 114 2.3 (638.134, 638.194) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Spark Plug for VITO Bus (638) and other MERCEDES-BENZ models
How to change Spark plug on Mercedes W638 Minibus 112 CDI 2.2 (638.194) – step-by-step instructions for straightforward car repair Spark plug
How to change Spark plug on Vito Minibus (W638) – tips for proper car maintenance
Spark plug for Vito Minibus (W638) Petrol (129 hp)
Simple DIY car repair steps – Replacing Spark plug on Vito Minibus (W638)
Spark plug for Vito Minibus (W638) Petrol (143 hp)
Tools
Replacement: spark plugs – MERCEDES-BENZ VITO Bus (638). Tools you need:
High-temperature anti-seize lubricant
Drive socket # E11
Drive socket # 16
Ratchet wrench
Torque wrench
Fender cover
Buy tools
Replacement: spark plugs – MERCEDES-BENZ VITO Bus (638). AUTODOC experts recommend:
  • The replacement procedure is the same for all spark plugs.
  • All work should be done with the engine stopped.
Replacement: spark plugs – MERCEDES-BENZ VITO Bus (638). Recommended sequence of steps:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Spark Plug on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Detach the connector from the ignition coil.
  2. Step 4
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Spark Plug - step-by-step manuals and video guides
    Unscrew the ignition coil bracket. Use a drive socket #E11. Use a ratchet wrench.
  3. Step 5
    Mercedes W638 Minibus 108 CDI 2.2 (638.194) 1998 Spark Plug replacement: free workshop manuals
    Take out the ignition coil from the spark plug well.
  4. Step 6
    Changing Spark Plug on MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) 1999 by yourself
    Unscrew the spark plugs. Use the spark plug socket #16. Use a ratchet wrench.
  5. Step 7
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.164) 2000 Spark Plug - online easy-to-follow instructions
    Take out the spark plugs.
  6. Step 8
    How to replace Spark Plug on MERCEDES-BENZ VITO Bus (638) 2001: download PDF manuals and video instructions
    Apply a thin layer of a special high temperature anti-seize lubricant to the threads of the new spark plugs.
  7. Step 9
    How hard is it to do yourself: Spark Plug replacement on Mercedes W638 Minibus 113 2.0 (638.114, 638.194) 2002 - download illustrated guide
    Install the new spark plugs into their mounting seats.
  8. Step 10
    Need to know how to renew Spark Plug on MERCEDES-BENZ VITO 2003? This free workshop manual will help you to do it yourself
    Screw new spark plugs and tighten them. Use the spark plug socket #16. Use a torque wrench. Tighten it to 25 nm torque.
    Replacement: spark plugs – MERCEDES-BENZ VITO Bus (638). Professionals recommend:
    Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
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