Important!
This replacement procedure can be used for:
VW PASSAT Estate Van (365) 1.4 TSi BlueMotion, VW PASSAT Estate Van (365) 1.6 TDi BlueMotion, VW PASSAT Estate Van (365) 2.0 TDi BlueMotion, VW PASSAT Estate Van (365) 1.8 TSI, VW PASSAT Estate Van (365) 2.0 TDi BlueMotion, VW PASSAT Estate Van (365) 3.6 FSi 4motion, VW PASSAT Estate Van (365) 2.0 TSI View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #18
Drive socket # 16
Drive socket # 18
Torx bit T27
Wheel impact socket #17
Ratchet wrench
Torque wrench
Shock absorber socket #DD6
Crow bar
Vice
Hydraulic transmission jack
Wheel chock
Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). Professionals recommend:
  • Both shock absorbers of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right shock absorbers of the rear suspension.
  • All work should be done with the engine stopped.
Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). Take the following steps:
  1. Step 1
    How to change Shock Absorber on VW PASSAT Kasten/Kombi (365) 2010 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW PASSAT Estate Van (365) 2.0 TSI 2011 Shock Absorber - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the rear of the car and secure on supports.
    Step 4
    VW PASSAT Kasten/Kombi (365) 3.6 FSi 4motion 2012 Shock Absorber replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 5
    Changing Shock Absorber on VW PASSAT Estate Van (365) 1.8 TSI 2013 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VW PASSAT 1.6 TDi BlueMotion 2014 Shock Absorber - online easy-to-follow instructions
    Clean the fasteners of the locker. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Shock Absorber on VW PASSAT Estate Van (365) 2010: download PDF manuals and video instructions
    Unscrew the wheel arch cover fasteners. Use Torx T27.
  7. Step 8
    How hard is it to do yourself: Shock Absorber replacement on VW PASSAT Kasten/Kombi (365) 2.0 TSI 2011 - download illustrated guide
    Move the part aside.
  8. Step 9
    Need to know how to renew Shock Absorber on VW PASSAT 2012? This free workshop manual will help you to do it yourself
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 10
    Changing of Shock Absorber on VW PASSAT Kasten/Kombi (365) 2013 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the lower fastener of the shock absorber. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
  10. Step 11
    VW PASSAT 2.0 TDi BlueMotion Shock Absorber replacement: online guides and video tutorials
    Support the arm. Use a hydraulic transmission jack.
  11. Step 12
    Replacing Shock Absorber on VW PASSAT Kasten/Kombi (365) 2010 2.0 TSI by yourself
    Remove the fastening bolt.
  12. Step 13
    PASSAT Estate Van (365) 1.6 TDi BlueMotion 2011 Shock Absorber DIY replacement workshop manual
    Unscrew the upper fastener of the shock absorber. Use a drive socket #16. Use a ratchet wrench.
    AUTODOC recommends:
    VW PASSAT Kasten/Kombi (365) – To avoid injury, hold the shock absorber while unscrewing the fastening bolts.
  13. Step 14
    How to change Shock Absorber on VW PASSAT Estate Van (365) 2012 - tips and tricks
    Remove the support from under the arm.
    Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). AUTODOC experts recommend:
    Lower the hydraulic transmission jack smoothly, without jerks, to avoid damaging assemblies and mechanisms.
  14. Step 15
    Step-by-step recommendations for DIY replacement VW PASSAT Kasten/Kombi (365) 2013 1.6 TDi BlueMotion Shock Absorber
    Remove the shock absorber.
  15. Step 16
    DIY replacement of Shock Absorber on VW PASSAT Estate Van (365) 2.0 TDi BlueMotion 2014 is not an issue anymore with our step-by-step tutorial
    Grip the shock absorber in a vice.
  16. Step 17
    How to change Shock Absorber on VW PASSAT Kasten/Kombi (365) 2010 - free PDF and video manuals
    Remove the protective cap of the shock absorber mount. Use a crowbar.
  17. Step 18
    How to replace VW PASSAT Estate Van (365) 2.0 TSI 2011 Shock Absorber - step-by-step manuals and video guides
    Clean the shock absorber rod fastener. Use a wire brush. Use WD-40 spray.
  18. Step 19
    VW PASSAT Kasten/Kombi (365) 3.6 FSi 4motion 2012 Shock Absorber replacement: free workshop manuals
    Remove the shock absorber piston rod fastening. Use a shock absorber socket DD№6. Use a drive socket #16. Use a ratchet wrench.
  19. Step 20
    Changing Shock Absorber on VW PASSAT Estate Van (365) 1.8 TSI 2013 by yourself
    Remove the shock absorber mount, boot and bump stop.
    Replacement: shock absorbers – VW PASSAT Kasten/Kombi (365). Tip from AUTODOC:
    Τhoroughly examine the shock absorber mount, dust boot, bump stop. Replace them if necessary.Before installing a new shock absorber you should pump it manually 3-5 times.
  20. Step 21
    How to remove VW PASSAT 1.6 TDi BlueMotion 2014 Shock Absorber - online easy-to-follow instructions
    Install the mount, boot and bump stop onto a new shock absorber.
  21. Step 22
    How to replace Shock Absorber on VW PASSAT Estate Van (365) 2010: download PDF manuals and video instructions
    Screw the shock strut piston rod upper fastening. Use a shock absorber socket DD№6. Use a drive socket #16. Use a torque wrench. Tighten it to 25 nm torque.
  22. Step 23
    How hard is it to do yourself: Shock Absorber replacement on VW PASSAT Kasten/Kombi (365) 2.0 TSI 2011 - download illustrated guide
    Treat the shock absorber rod fastener. Use copper grease.
  23. Step 24
    Need to know how to renew Shock Absorber on VW PASSAT 2012? This free workshop manual will help you to do it yourself
    Install the protective cap of the shock absorber mount.
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DIY VW PASSAT Estate Van (365) Shock Absorber replacement - online guide
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