Recommended replacement interval for the part category Brake Pad Set, disc brake : 30000 km

Important!

This replacement procedure can be used for:
VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI, VW Transporter V Platform / Chassis (7JD, 7JE, 7JL, 7JY, 7JZ, 7FD) 1.9 TDI, VW Transporter V Van (7HA, 7HH, 7EA, 7EH) 1.9 TDI, VW Transporter V Minibus (7HB, 7HJ, 7EB, 7EJ, 7EF, 7EG, 7HF, 7EC) 1.9 TDI

The steps may slightly vary depending on the car design.

How to change rear brake pads on VW T5 TRANSPORTER Van [TUTORIAL AUTODOC]

Replacement: brake pads – VW T5 Transporter. Tools you'll need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Copper grease 
                      
                        Torque wrench
                      
                        Drive socket # 12
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Brake caliper wind back tool
                      
                        Crow bar
                      
                        Wheel chock

All the parts you need to replace – Brake Pads for Transporter V Van (7HA, 7HH, 7EA, 7EH) and other VW models

    VW Multivan V (7HM, 7HN, 7HF, 7EF, 7EM, 7EN) 1.9 TDI
  
    VW Transporter V Platform / Chassis (7JD, 7JE, 7JL, 7JY, 7JZ, 7FD) 1.9 TDI
  
    VW Transporter V Van (7HA, 7HH, 7EA, 7EH) 1.9 TDI
  
    VW Transporter V Minibus (7HB, 7HJ, 7EB, 7EJ, 7EF, 7EG, 7HF, 7EC) 1.9 TDI

Replacement: brake pads – VW T5 Transporter. AUTODOC recommends:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – VW T5 Transporter. Recommended sequence of steps:

Step 1

Open the bonnet.Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts.Use wheel impact socket #19.
Step 4

Raise the rear of the car and secure on supports.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW T5 Transporter
Step 6

Remove the wheel.
Step 7

Detach the ABS sensor connector.
Step 8

Clean the brake caliper fasteners.Use a wire brush.Use WD-40 spray.
Step 9

Unscrew the brake caliper fastening.Use a drive socket #12.Use a ratchet wrench.
Step 10

Spread the brake pads.Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake pads – VW T5 Transporter. AUTODOC experts recommend:

Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads.

Replacement: brake pads – VW T5 Transporter. Tip from AUTODOC experts:

Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Treat the brake caliper piston.Use a nylon cleaning brush.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake pads – VW T5 Transporter. After applying the spray, wait a few minutes.
Step 14

Press in the brake caliper piston.Use brake caliper wind back tool.
Step 15

Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake pads – VW T5 Transporter. After applying the spray, wait a few minutes.
Step 16

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – VW T5 Transporter. AUTODOC experts recommend:

Make sure the disc surface is clean before installing the pads.
Step 17

Install new brake pads.

Replacement: brake pads – VW T5 Transporter. Professionals recommend:

Make sure the pads are installed with linings facing the disc.
Step 18

Install the brake caliper and fix it.Use a drive socket #12.Use a torque wrench.Tighten it to 40 nm torque.
Step 19

Attach the ABS sensor connector.
Step 20

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 21

Clean the brake disk surface.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake pads – VW T5 Transporter. After applying the spray, wait a few minutes.
Step 22

Install the wheel.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VW T5 Transporter
Step 23

Screw in the wheel bolts.Use wheel impact socket #19.
Step 24

Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 120 Nm torque.
Step 25

Remove the jacks and chocks.

Replacement: brake pads – VW T5 Transporter. Tip from AUTODOC:

Check the brake fluid level in the expansion tank and refill if necessary.Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 26

Tighten the brake fluid reservoir cap. Close the hood.

Replacement: brake pads – VW T5 Transporter. Tip:

Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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