How to carry out replacement: Brake Discs 1.9 TDI VW Passat 3bg Saloon
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Change VW Passat 3bg Saloon 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change rear brake discs on VW PASSAT (3B3) – replacement guide

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When to replace the Brake Discs on your VW PASSAT
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW PASSAT (3B3) 1.6, VW PASSAT (3B3) 1.9 TDI, VW PASSAT (3B3) 1.9 TDI, VW PASSAT (3B3) 2.3 V5, VW PASSAT (3B3) 2.0, VW PASSAT (3B3) 2.5 TDI, VW PASSAT (3B3) 1.8 T 20V, VW PASSAT (3B3) 2.0, VW PASSAT (3B3) 1.8 T, VW PASSAT (3B3) 2.5 TDI, VW PASSAT (3B3) 2.0 TDI, VW PASSAT (3B3) 2.8, VW PASSAT (3B3) 2.8 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for PASSAT (3B3) and other VW models
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Tools
Replacement: brake discs – VW PASSAT (3B3). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Combination spanner #15
Drive socket # 13
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Wheel chock
Buy tools
Replacement: brake discs – VW PASSAT (3B3). Tip from AUTODOC experts:
  • Replace the brake disks on the car VW PASSAT (3B3) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VW PASSAT (3B3). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on VW Passat 3bg Saloon 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW PASSAT (3B3) 1.9 TDI 2001 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    VW Passat 3bg Saloon 1.8 T 20V 2002 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – VW PASSAT (3B3). AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on VW PASSAT (3B3) 1.9 TDI 4motion 2003 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VW PASSAT 2.0 2004 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 8
    How to replace Brake Discs on VW PASSAT (3B3) 2005: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use a combination spanner #13. Use a combination spanner #15. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on VW Passat 3bg Saloon 2.5 TDI 2000 - download illustrated guide
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – VW PASSAT (3B3). Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 10
    Need to know how to renew Brake Discs on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Remove the brake pads. Use a crowbar.
  9. Step 11
    Changing of Brake Discs on VW Passat 3bg Saloon 2002 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake disc.
  10. Step 12
    VW PASSAT 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    Replacement: brake discs – VW PASSAT (3B3). Tip from AUTODOC:
    After applying the spray, wait a few minutes.
  11. Step 13
    Replacing Brake Discs on VW Passat 3bg Saloon 2004 1.9 TDI by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  12. Step 14
    PASSAT (3B3) 2.0 2005 Brake Discs DIY replacement workshop manual
    Install the brake disc.
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