When to replace the Brake Discs on your VAUXHALL ASTRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VAUXHALL Astra Mk IV (G) Coupe (T98) 1.8 16V, VAUXHALL Astra Mk IV (G) Coupe (T98) 2.2 16V, VAUXHALL Astra Mk IV (G) Coupe (T98) 2.0 16V Turbo, VAUXHALL Astra Mk IV (G) Coupe (T98) 1.8 16V View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: brake discs – VAUXHALL ASTRA Mk IV (G) Coupe (F67). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Torx bit T30
Drive socket # E18
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Wheel chock
Replacement: brake discs – VAUXHALL ASTRA Mk IV (G) Coupe (F67). AUTODOC experts recommend:
  • Replace the brake disks on the car VAUXHALL ASTRA Mk IV (G) Coupe (F67) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Warning! Shut down the engine before starting any work – VAUXHALL ASTRA Mk IV (G) Coupe (F67).
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on VAUXHALL ASTRA Mk IV (G) Coupe (F67) 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Astra Mk IV (G) Coupe (T98) 2.2 16V 2001 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    VAUXHALL ASTRA Mk IV (G) Coupe (F67) 1.8 16V 2002 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – VAUXHALL ASTRA Mk IV (G) Coupe (F67). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on VAUXHALL Astra Mk IV (G) Coupe (T98) 2.0 16V Turbo 2003 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VAUXHALL ASTRA 2.0 2004 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 8
    How to replace Brake Discs on VAUXHALL Astra Mk IV (G) Coupe (T98) 2005: download PDF manuals and video instructions
    Unscrew the caliper bracket fastening. Use a drive socket #E18. Use a ratchet wrench.
  7. Step 9
    Remove the fastening bolts (2 pieces).
    Step 10
    How hard is it to do yourself: Brake Discs replacement on VAUXHALL ASTRA Mk IV (G) Coupe (F67) 2.2 16V 2000 - download illustrated guide
    Remove the brake caliper together with its bracket. Use a flat screwdriver.
    Replacement: brake discs – VAUXHALL ASTRA Mk IV (G) Coupe (F67). AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
    Need to know how to renew Brake Discs on VAUXHALL ASTRA 2001? This free workshop manual will help you to do it yourself
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  9. Step 12
    Changing of Brake Discs on VAUXHALL ASTRA Mk IV (G) Coupe (F67) 2002 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
  10. Step 13
    VAUXHALL ASTRA 1.6 16V Brake Discs replacement: online guides and video tutorials
    Remove the brake disc.
  11. Step 14
    Replacing Brake Discs on VAUXHALL ASTRA Mk IV (G) Coupe (F67) 2004 2.2 16V by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  12. Step 15
    Astra Mk IV (G) Coupe (T98) 2.0 2005 Brake Discs DIY replacement workshop manual
    Install the brake disc.
  13. Step 16
    How to change Brake Discs on VAUXHALL Astra Mk IV (G) Coupe (T98) 2000 - tips and tricks
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
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DIY VAUXHALL Astra Mk IV (G) Coupe (T98) Brake Discs replacement - online guide
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