Recommended replacement interval for the part category Brake Disc : 50000 km

Important!

This replacement procedure can be used for:
KIA SORENTO I (JC) 2.5 CRDi

The steps may slightly vary depending on the car design.

How to change rear brake discs and rear brake pads on KIA SORENTO BL TUTORIAL | AUTODOC

Replacement: brake discs – KIA Sorento JC. List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner
                      
                        Brake caliper guide pins grease
                      
                        Sealant
                      
                        Copper grease
                      
                        Drive socket # 14
                      
                        Wheel impact socket #21
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Brake caliper wind back tool
                      
                        Flat Screwdriver
                      
                        Phillips screwdriver
                      
                        Tap wrench
                      
                        Crow bar
                      
                        Wheel chock

All the parts you need to replace – Brake Discs for SORENTO I (JC) and other KIA models

KIA SORENTO I (JC) 2.5 CRDi

AUTODOC recommends:

Replace the brake disks on the car KIA Sorento JC in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.

Replacement: brake discs – KIA Sorento JC. Use the following procedure:

Step 1

Open the bonnet.Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts.Use wheel impact socket #21.
Step 4

Raise the rear of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. KIA Sorento JC
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners.Use a wire brush.Use WD-40 spray.

Step 8

Unscrew the brake caliper fastening.Use a drive socket #14.Use a ratchet wrench.
Step 9

Remove the fastening bolts (2 pieces).

Step 10

Spread the brake pads.Use a crowbar.
Step 11

Remove the brake caliper.Use a crowbar.

Replacement: brake discs – KIA Sorento JC. Tip:

Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads.Use a crowbar.
Step 13

Clean the brake caliper bracket fasteners.Use a wire brush.Use WD-40 spray.
Step 14

Unscrew the caliper bracket fastening.Use a drive socket #14.Use a tap wrench.
Step 15

Remove the fastening bolts (2 pieces).

Step 16

Remove the caliper bracket.
Step 17

Clean the brake disc fasteners.Use a wire brush.Use WD-40 spray.
Step 18

Unscrew the brake disc fastening.Use a Phillips screwdriver.
Step 19

Extract the adjuster hole plug.Use a flat screwdriver.
Step 20

Remove the brake disc.
Step 21

Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
Step 22

Install the brake disc.
Step 23

Tighten the brake disc fastening.Use a Phillips screwdriver.Use a torque wrench.Tighten it to 9 Nm torque.
Step 24

Move the parking brake shoes against the drum.Use a flat screwdriver.
Step 25

Then install the plug into the adjuster hole. Use a flat screwdriver.
Step 26

Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake discs – KIA Sorento JC. After applying the spray, wait a few minutes.
Step 27

Remove the guide pins from the brake caliper.
Step 28

Clean the brake caliper guide pins.

Step 29

Treat the brake caliper guide pins.Use the brake caliper guide pin grease.
Step 30

Screw in the guide pins.
Step 31

Treat the fastening bolts.Use a sealant.
Step 32

Install the brake caliper bracket.
Step 33

Install the fastening bolts (2 pieces).

Step 34

Tighten the brake caliper bracket.Use a drive socket #14.Use a tap wrench.Use a torque wrench.Tighten it to 65 Nm torque.
Step 35

Install the brake pads.
Step 36

Treat the brake caliper piston.Use a brake cleaner.

Replacement: brake discs – KIA Sorento JC. AUTODOC recommends:

After applying the spray, wait a few minutes.
Step 37

Press in the brake caliper piston.Use brake caliper wind back tool.
Step 38

Install the brake caliper and fix it.
Step 39

Install the fastening bolts (2 pieces).

Step 40

Tighten the brake caliper fasteners.Use a drive socket #14.Use a torque wrench.Tighten it to 40 Nm torque.
Step 41

Treat the surface where the brake disc contacts the wheel rim.Use copper grease.
Step 42

Clean the brake disk surface.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake discs – KIA Sorento JC. After applying the spray, wait a few minutes.
Step 43

Install the wheel.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. KIA Sorento JC
Step 44

Screw in the wheel bolts.Use wheel impact socket #21.
Step 45

Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #21.Use a torque wrench.Tighten it to 125 Nm torque.
Step 46

Remove the jacks and chocks.

Replacement: brake discs – KIA Sorento JC. AUTODOC experts recommend:

Check the brake fluid level in the expansion tank and refill if necessary.
Step 47

Tighten the brake fluid reservoir cap.Close the hood.

Replacement: brake discs – KIA Sorento JC. AUTODOC recommends:

Without starting the engine, press the brake pedal several times until you feel significant resistance.

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