How to carry out replacement: Brake Calipers 1.6 TDI VW Jetta mk6
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Change VW Jetta mk6 1.6 TDI Brake Calipers yourself – manuals and video tutorials

How to change rear brake caliper on VW Jetta IV (162, 163, AV3, AV2) – replacement guide

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When to replace the Brake Calipers on your VW JETTA
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW Jetta IV (162, 163, AV3, AV2) 1.2 TSI, VW Jetta IV (162, 163, AV3, AV2) 1.6 TDI, VW Jetta IV (162, 163, AV3, AV2) 2.0 TDI, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI, VW Jetta IV (162, 163, AV3, AV2) 2.0 TFSI, VW Jetta IV (162, 163, AV3, AV2) 2.5, VW Jetta IV (162, 163, AV3, AV2) 2.0 TDI, VW Jetta IV (162, 163, AV3, AV2) 2.0, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI Hybrid, VW Jetta IV (162, 163, AV3, AV2) 1.6, VW Jetta IV (162, 163, AV3, AV2) 2.0 TSI, VW Jetta IV (162, 163, AV3, AV2) 1.6, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI, VW Jetta IV (162, 163, AV3, AV2) 2.0 TDI, VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI, VW Jetta IV (162, 163, AV3, AV2) 1.8 TSI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for Jetta IV (162, 163, AV3, AV2) and other VW models
Alternative products
How to change Brake caliper on VW Jetta mk6 1.6 TDI – step-by-step instructions for straightforward car repair Brake caliper
Tools
Replacement: brake caliper – VW JETTA IV (162, 163). Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #11
Combination spanner #13
Combination spanner #15
Drive socket # 11
Drive socket # 13
HEX bit no.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Fluid container
Brake bleeder kit
Brake hose clip
Crow bar
Rubber mallet
Water pump pliers
Wheel chock
Buy tools
Replacement: brake caliper – VW JETTA IV (162, 163). Professionals recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VW JETTA IV (162, 163). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on VW Jetta mk6 2010 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VW Jetta IV (162, 163, AV3, AV2) 1.6 TDI 2011 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    VW Jetta mk6 2.0 TDI 2012 Brake Calipers replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake caliper – VW JETTA IV (162, 163). AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Calipers on VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI 2013 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VW JETTA 1.4 TSI Hybrid 2014 Brake Calipers - online easy-to-follow instructions
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use WD-40 spray.
  6. Step 8
    How to replace Brake Calipers on VW Jetta IV (162, 163, AV3, AV2) 2015: download PDF manuals and video instructions
    Loosen the fastener connecting the brake pipe to the brake hose. Use a combination spanner #11.
  7. Step 9
    How hard is it to do yourself: Brake Calipers replacement on VW Jetta mk6 1.8 TSI 2016 - download illustrated guide
    Loosen the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  8. Step 10
    Need to know how to renew Brake Calipers on VW JETTA 2017? This free workshop manual will help you to do it yourself
    Clamp the brake hose off using a brake hose clamp.
  9. Step 11
    Changing of Brake Calipers on VW Jetta mk6 2018 won't be an issue if you follow this illustrated step-by-step guide
    Put a container for gathering brake fluid beneath.
  10. Step 12
    Unscrew the fastener connecting the brake pipe to the brake hose. Use a combination spanner #11.
    Step 13
    VW JETTA 1.6 TDI Brake Calipers replacement: online guides and video tutorials
    Remove the brake hose retaining clip. Use a crowbar.
  11. Step 14
    Replacing Brake Calipers on VW Jetta mk6 2010 1.6 TDI by yourself
    Remove the retaining clip of the parking brake cable. Use a crowbar.
  12. Step 15
    Press the parking brake actuator lever on the brake caliper.
    Step 16
    Disconnect the parking brake cable from the caliper. Use water pump pliers.
    Step 17
    Jetta IV (162, 163, AV3, AV2) 1.4 TSI Hybrid 2011 Brake Calipers DIY replacement workshop manual
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  13. Step 18
    How to change Brake Calipers on VW Jetta IV (162, 163, AV3, AV2) 2012 - tips and tricks
    Remove the brake caliper.
    Replacement: brake caliper – VW JETTA IV (162, 163). AUTODOC experts recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  14. Step 19
    Step-by-step recommendations for DIY replacement VW Jetta mk6 2013 1.4 TSI Hybrid Brake Calipers
    Unscrew the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  15. Step 20
    DIY replacement of Brake Calipers on VW Jetta IV (162, 163, AV3, AV2) 1.2 TSI 2014 is not an issue anymore with our step-by-step tutorial
    Install the brake caliper and fix it.
  16. Step 21
    How to change Brake Calipers on VW Jetta mk6 2010 - free PDF and video manuals
    Tighten the brake caliper fasteners. Use a combination spanner #15. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
  17. Step 22
    Install the parking brake cable into the brake caliper bracket. Use water pump pliers.
    Step 23
    How to replace VW Jetta IV (162, 163, AV3, AV2) 1.6 TDI 2011 Brake Calipers - step-by-step manuals and video guides
    Secure the parking brake cable with the retaining clip.
  18. Step 24
    VW Jetta mk6 2.0 TDI 2012 Brake Calipers replacement: free workshop manuals
    Unscrew the brake hose plug. Use HEX No.H7. Use a ratchet wrench.
  19. Step 25
    Changing Brake Calipers on VW Jetta IV (162, 163, AV3, AV2) 1.4 TSI 2013 by yourself
    Treat the brake pipe. Use a brake cleaner.
    Replacement: brake caliper – VW JETTA IV (162, 163). Tip:
    After applying the spray, wait a few minutes.
  20. Step 26
    How to remove VW JETTA 1.4 TSI Hybrid 2014 Brake Calipers - online easy-to-follow instructions
    Screw in the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
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