How to carry out replacement: Fuel Filter V 220 CDI (638.294) Mercedes W638
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Change Mercedes W638 V 230 (638.234, 638.294) Fuel Filter yourself – manuals and video tutorials

How to change fuel filter on MERCEDES-BENZ V-Class (W638/2) – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ V-Class (W638/2) V 230 2.3 Turbo Diesel (638.274) problems yourself Download for free 1.24 MB Fuel Filter for Mercedes W638 Shop now
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When to replace the Fuel Filter on your MERCEDES-BENZ V-CLASS
Recommended replacement interval for the part category Fuel filter : 90000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ V-Class (W638/2) V 220 CDI (638.294), MERCEDES-BENZ V-Class (W638/2) V 200 CDI (638.294) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Fuel Filter for V-Class (W638/2) and other MERCEDES-BENZ models
Alternative products
How to change Fuel filter on Mercedes W638 V 220 CDI (638.294) – step-by-step instructions for straightforward car repair Fuel filter
Tools
Replacement: fuel filter – MERCEDES-BENZ V-CLASS (638/2). Tools you'll need:
Impact socket №10
Phillips screwdriver
Ratchet wrench
Fluid container
Crow bar
Fender cover
Buy tools
Replacement: fuel filter – MERCEDES-BENZ V-CLASS (638/2). Tip from AUTODOC:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • Please note: all work on the car – MERCEDES-BENZ V-CLASS (638/2) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Prepare a container for fluids.
    Step 4
    How to change Fuel Filter on Mercedes W638 1996 - free PDF and video manuals
    Loosen the fastening clamp of the fuel filter pipe. Use a Phillips screwdriver.
  2. Step 5
    How to replace MERCEDES-BENZ V-Class (W638/2) V 220 CDI (638.294) 1997 Fuel Filter - step-by-step manuals and video guides
    Disconnect the pipe from the fuel filter.
  3. Step 6
    Mercedes W638 V 230 2.3 Turbo Diesel (638.274) 1998 Fuel Filter replacement: free workshop manuals
    Remove the fuel pressure sensor. Use a crowbar.
  4. Step 7
    Changing Fuel Filter on MERCEDES-BENZ V-Class (W638/2) V 280 2.8 (638.244, 638.294) 1999 by yourself
    Unscrew the fastener attaching the fuel supply line to the fuel filter housing. Use a Phillips screwdriver.
    AUTODOC recommends:
    Be careful! Fuel may leak from the filter housing and hoses.
  5. Step 8
    How to remove MERCEDES-BENZ V-CLASS V 200 CDI (638.294) 2000 Fuel Filter - online easy-to-follow instructions
    Loosen the fuel filter mounting. Use a drive socket #10. Use a ratchet wrench.
  6. Step 9
    How to replace Fuel Filter on MERCEDES-BENZ V-Class (W638/2) 2001: download PDF manuals and video instructions
    Disconnect the fuel supply lines from the fuel filter.
  7. Step 10
    How hard is it to do yourself: Fuel Filter replacement on Mercedes W638 V 220 CDI (638.294) 2002 - download illustrated guide
    Remove the fuel filter. Put the old filter cartridge in the container.
  8. Step 11
    Need to know how to renew Fuel Filter on MERCEDES-BENZ V-CLASS 2003? This free workshop manual will help you to do it yourself
    Install a new fuel filter.
    Replacement: fuel filter – MERCEDES-BENZ V-CLASS (638/2). Tip from AUTODOC experts:
    Make sure that the fuel filter is positioned correctly. Consider the fuel flow direction mark.During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Attention! Use quality filters – MERCEDES-BENZ V-CLASS (638/2).
  9. Step 12
    Changing of Fuel Filter on Mercedes W638 1996 won't be an issue if you follow this illustrated step-by-step guide
    Connect the fuel supply lines to the fuel filter.
  10. Step 13
    MERCEDES-BENZ V-CLASS V 230 (638.234, 638.294) Fuel Filter replacement: online guides and video tutorials
    Install the fuel pressure sensor.
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