Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 15
Remove the brake pads.
Step 16
Loosen the fastener of the driveshaft. Use a drive socket #27. Use a tap wrench.
Step 17
Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 18
Unscrew the caliper bracket fastening. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
Step 19
Remove the caliper bracket.
Step 20
Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
Step 21
Unscrew the brake disc fastening. Use Torx T30. Use an impact screwdriver.
Step 22
Remove the brake disc. Use a rubber mallet.
Step 23
Clean the fasteners of the brake disc cover. Use a wire brush. Use WD-40 spray.
Step 24
Unscrew the fasteners of the brake disc cover. Use Torx T27. Use a ratchet wrench.
Step 25
Remove the brake disc cover.
Step 26
Remove the fastening bolt.
Step 27
Clean the fasteners of the wheel hub bearing. Use a wire brush. Use WD-40 spray.
Step 28
Clean the fasteners connecting the ball joint to the suspension control arm. Use a wire brush. Use WD-40 spray.
Step 29
Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #16. Use a ratchet wrench.
Step 30
Disconnect the ball joint from the arm.
Step 31
Detach the driveshaft from the steering knuckle.
Step 32
Clean all joints of the stabiliser link. Use a wire brush. Use WD-40 spray.
Step 33
Unscrew the fastener connecting the stabilizer link to the shock strut. Use a drive socket #18. Use a ratchet wrench.
Step 34
Remove the stabilizer rod.
Step 35
Clean the fasteners of the wheel hub bearing. Use a wire brush. Use WD-40 spray.
Step 36
Unscrew the hub bearing mounting. Use XZN #12. Use a ratchet wrench.
Step 37
Remove the hub and the bearing together, since they are a sealed unit.
Step 38
Unscrew the ABS sensor fastener. Use HEX No.H5. Use a ratchet wrench.
Step 39
Disconnect the ABS sensor.
Step 40
Clean the hub bearing mounting seat. Use a wire brush. Use WD-40 spray.
Step 41
Connect the ABS sensor.
Step 42
Tighten the fastener that connects the ABS sensor to the steering knuckle. Use HEX No.H5. Use a torque wrench. Tighten it to 7 Nm torque.
Step 43
Install the new wheel hub with a bearing.
Step 44
Tighten the fastener of the wheel hub bearing. Use XZN #12. Use a torque wrench. Tighten it to 70 Nm torque.+90°
AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 45
Treat the fasteners of the wheel hub bearing. Use copper grease.
Step 46
Install the brake disc cover.
Step 47
Screw in the fasteners of the brake disc cover. Use Torx T27. Use a ratchet wrench.
Step 48
Clean the splines of the drive shaft CV joint. Use a wire brush. Use WD-40 spray.
Step 49
Install the drive shaft.
Step 50
Attach the ball joint to the control arm.
Step 51
Tighten the fasteners connecting the ball joint to the control arm. Use a drive socket #16. Use a torque wrench. Tighten it to 60 Nm torque.
Step 52
Clean the mounting seats of the stabiliser link. Use a wire brush. Use WD-40 spray.
Step 53
Ιnstall the transverse stabilizer link.
Step 54
Tighten the fastener connecting the stabilizer link to the shock strut. Use a combination spanner #18. Use a drive socket #18. Use XZN #6. Use a torque wrench. Tighten it to 55 Nm torque.
Step 55
Install and tighten the drive shaft bolt. Use a drive socket #27. Use a ratchet wrench.
Step 56
Treat the hub where it contacts the brake disk. Use copper grease.
Step 57
Install the brake disc.
Step 58
Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
Step 59
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
AUTODOC recommends:
Replacement: wheel bearing – VW Passat B7 saloon. After applying the spray, wait a few minutes.
Step 60
Install the brake caliper bracket.
Step 61
Tighten the brake caliper bracket. Use a drive socket #21. Use a torque wrench. Tighten it to 175 Nm torque.
Step 62
Install the brake pads.
Step 63
Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 30 Nm torque.
Step 64
Install the dust boot caps of the brake caliper guide pins.
Step 65
Install the brake caliper retaining spring. Use a crowbar.
Step 66
Treat all joints of the stabiliser link. Treat the fasteners of the ball joint. Use copper grease.
Step 67
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 68
Clean the brake disk surface. Use a brake cleaner.
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