Important!
This replacement procedure can be used for:
VW Passat Saloon (3C2) 1.6 FSI, VW Passat Saloon (3C2) 2.0 FSI, VW Passat Saloon (3C2) 1.9 TDI, VW Passat Saloon (3C2) 2.0 TDI 16V, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 1.6, VW Passat Saloon (3C2) 2.0 TFSI, VW Passat Saloon (3C2) 3.2 FSI 4motion, VW Passat Saloon (3C2) 2.0 TDI 16V 4motion, VW Passat Saloon (3C2) 2.0 FSI 4motion, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 2.0 TDI 4motion, VW Passat Saloon (3C2) 3.6 R36 4motion, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 1.4 TSI, VW Passat Saloon (3C2) 1.8 TSI, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 2.0 FSI, VW Passat Saloon (3C2) 1.4 TSI EcoFuel, VW Passat Saloon (3C2) 2.0 TDI, VW Passat Saloon (3C2) 2.0 BlueTDI, VW Passat Saloon (3C2) 1.6 TDI, VW Passat Saloon (3C2) 2.0 TDI 4motion, VW Passat Saloon (3C2) 1.8 TSI View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Control Arm for Passat Saloon (3C2) and other VW models
Tools
Replacement: front lower arm – VW PASSAT (3C2). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 16
Drive socket # 18
Torx bit T25
Wheel impact socket #17
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Wheel chock
Replacement: front lower arm – VW PASSAT (3C2). AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right lower control arms.
  • All work should be done with the engine stopped.
Replacement: front lower arm – VW PASSAT (3C2). Take the following steps:
  1. Step 1
    Secure the wheels with chocks.
    Step 2
    How to change Control Arm on Passat B6 2005 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    How to replace VW Passat Saloon (3C2) 1.9 TDI 2006 Control Arm - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    Replacement: front lower arm – VW PASSAT (3C2). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  3. Step 5
    Passat B6 2.0 TDI 2007 Control Arm replacement: free workshop manuals
    Remove the wheel.
  4. Step 6
    Changing Control Arm on VW Passat Saloon (3C2) 2.0 FSI 2008 by yourself
    Undo the fasteners of the oil pan lower cover. Use a drive socket #13. Use Torx T25. Use a ratchet wrench.
  5. Step 7
    How to remove VW PASSAT 1.6 FSI 2009 Control Arm - online easy-to-follow instructions
    Remove the oil pan cover.
  6. Step 8
    How to replace Control Arm on VW Passat Saloon (3C2) 2010: download PDF manuals and video instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
    AUTODOC recommends:
    Replacement: front lower arm – VW PASSAT (3C2). After applying the spray, wait a few minutes.Wear protective goggles.
  7. Step 9
    How hard is it to do yourself: Control Arm replacement on Passat B6 1.6 TDI 2005 - download illustrated guide
    Unscrew the front arm fastener. Use a drive socket #18. Use a tap wrench.
  8. Step 10
    Need to know how to renew Control Arm on VW PASSAT 2006? This free workshop manual will help you to do it yourself
    Unscrew the rear fastener connecting the control arm to the car body. Use a drive socket #18. Use a tap wrench.
  9. Step 11
    Changing of Control Arm on Passat B6 2007 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the rear fastener connecting the control arm to the subframe. Use a drive socket #16. Use a tap wrench.
  10. Step 12
    VW PASSAT 2.0 TDI Control Arm replacement: online guides and video tutorials
    Remove the rear fastener of the control arm (2 pieces).
  11. Step 13
    Replacing Control Arm on Passat B6 2009 1.9 TDI by yourself
    Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #16. Use a tap wrench.
  12. Step 14
    Passat Saloon (3C2) 1.6 FSI 2010 Control Arm DIY replacement workshop manual
    Remove the front fastener of the control arm.
  13. Step 15
    How to change Control Arm on VW Passat Saloon (3C2) 2005 - tips and tricks
    Remove the rear fastener of the control arm.
  14. Step 16
    Step-by-step recommendations for DIY replacement Passat B6 2006 1.6 FSI Control Arm
    Remove the arm. Use a crowbar.
  15. Step 17
    DIY replacement of Control Arm on VW Passat Saloon (3C2) 2.0 TDI 16V 2007 is not an issue anymore with our step-by-step tutorial
    Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
  16. Step 18
    How to change Control Arm on Passat B6 2005 - free PDF and video manuals
    Install a new arm. Use a crowbar.
    Replacement: front lower arm – VW PASSAT (3C2). AUTODOC recommends:
    During the installation process, use only new bolts and nuts.Do not damage the ball joint cover.
  17. Step 19
    How to replace VW Passat Saloon (3C2) 1.9 TDI 2006 Control Arm - step-by-step manuals and video guides
    Install the front fastener of the arm.
  18. Step 20
    Passat B6 2.0 TDI 2007 Control Arm replacement: free workshop manuals
    Screw the front arm fastener. Use a drive socket #18. Use a ratchet wrench.
  19. Step 21
    Changing Control Arm on VW Passat Saloon (3C2) 2.0 FSI 2008 by yourself
    Install the rear fastener of the control arm (2 pieces).
  20. Step 22
    How to remove VW PASSAT 1.6 FSI 2009 Control Arm - online easy-to-follow instructions
    Screw the rear fastener connecting the control arm to the car body. Use a drive socket #18. Use a ratchet wrench.
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DIY VW Passat Saloon (3C2) Control Arm replacement - online guide
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