How to carry out replacement: Brake Discs 1.4 Polo 6n1
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Change Polo 6n1 1.4 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Polo 6N1 – replacement guide

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When to replace the Brake Discs on your VW POLO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Polo Hatchback (6N1) 55 1.3, VW Polo Hatchback (6N1) 75 1.6, VW Polo Hatchback (6N1) 45 1.0, VW Polo Hatchback (6N1) 64 1.9 D, VW Polo Hatchback (6N1) 55 1.4, VW Polo Hatchback (6N1) 60 1.4, VW Polo Hatchback (6N1) 60 1.7 SDI, VW Polo Hatchback (6N1) 64 1.9 SDI, VW Polo Hatchback (6N1) 1.7 SDI … View more

The steps may slightly vary depending on the car design.

How to change front brake discs on VW POLO 6n1 [TUTORIAL AUTODOC]

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Published on: 20/09/2021
4K views
All the parts you need to replace – Brake Discs for Polo Hatchback (6N1) and other VW models
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Tools
Replacement: brake discs – VW Polo 6N1. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Torx bit T27
HEX bit No.H6
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car VW Polo 6N1 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VW Polo 6N1 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Polo 6n1 1994 - free PDF and video manuals
    Open the hood. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
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    Raise the front of the car and secure on supports.
  4. Step 5
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    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Polo 6N1
  5. Step 6
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    Remove the wheel.
  6. Step 7
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    Spread the brake pads. Use a crowbar.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on Polo 6n1 1.9 SDI 1994 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 9
    Need to know how to renew Brake Discs on VW POLO 1995? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
  9. Step 10
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    Remove the brake caliper.
    Replacement: brake discs – VW Polo 6N1. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 11
    Unscrew the brake disc fastening. Use Torx T27. Use a ratchet wrench.
    Step 12
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    Remove the brake disc.
  11. Step 13
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    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  12. Step 14
    Polo Hatchback (6N1) 55 1.3 1999 Brake Discs DIY replacement workshop manual
    Install the brake disc.
  13. Step 15
    How to change Brake Discs on VW Polo Hatchback (6N1) 1994 - tips and tricks
    Tighten the brake disc fastening. Use Torx T27. Use a torque wrench. Tighten it to 9 Nm torque.
  14. Step 16
    Step-by-step recommendations for DIY replacement Polo 6n1 1995 55 1.3 Brake Discs
    Remove the brake pads.
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