How to carry out replacement: Brake Discs 1.9 TDI Audi 80 B4 Avant
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Change Audi 80 B4 Avant 2.6 Brake Discs yourself – manuals and video tutorials

How to change front brake discs on AUDI 80 B4 Avant (8C5) – replacement guide

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When to replace the Brake Discs on your AUDI 80
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
AUDI 80 Avant (8C5, B4) 2.0 quattro, AUDI 80 Avant (8C5, B4) 2.0 E 16V quattro, AUDI 80 Avant (8C5, B4) 1.6 E, AUDI 80 Avant (8C5, B4) 2.3 E quattro, AUDI 80 Avant (8C5, B4) 2.3 E, AUDI 80 Avant (8C5, B4) 2.0 E, AUDI 80 Avant (8C5, B4) 2.0 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 80 Avant (8C5, B4) and other AUDI models
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Tools
Replacement: brake discs – AUDI 80 Avant (8C, B4). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
High-temperature ceramic grease
Torque wrench
Combination spanner #15
Drive socket # 13
Drive socket # 17
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Crow bar
Tap wrench
Wheel chock
Buy tools
Replacement: brake discs – AUDI 80 Avant (8C, B4). AUTODOC experts recommend:
  • Replace the brake disks on the car AUDI 80 Avant (8C, B4) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – AUDI 80 Avant (8C, B4). Recommended sequence of steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Audi 80 B4 Avant 1991 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace AUDI 80 Avant (8C5, B4) 1.9 TDI 1992 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Audi 80 B4 Avant 2.0 E 1993 Brake Discs replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 5
    Changing Brake Discs on AUDI 80 Avant (8C5, B4) 2.0 1994 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. AUDI 80 Avant (8C, B4)
  5. Step 6
    How to remove AUDI 80 2.6 quattro 1995 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    Clean the brake caliper fasteners. Use a wire brush. Use a brake cleaner.
    Step 8
    How to replace Brake Discs on AUDI 80 Avant (8C5, B4) 1996: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Audi 80 B4 Avant 2.3 E quattro 1991 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 10
    Need to know how to renew Brake Discs on AUDI 80 1992? This free workshop manual will help you to do it yourself
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – AUDI 80 Avant (8C, B4). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 11
    Changing of Brake Discs on Audi 80 B4 Avant 1993 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads.
  10. Step 12
    AUDI 80 2.6 Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  11. Step 13
    Replacing Brake Discs on Audi 80 B4 Avant 1995 1.9 TDI by yourself
    Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench.
  12. Step 14
    80 Avant (8C5, B4) 2.6 quattro 1996 Brake Discs DIY replacement workshop manual
    Remove the caliper bracket.
  13. Step 15
    How to change Brake Discs on AUDI 80 Avant (8C5, B4) 1991 - tips and tricks
    Remove the brake disc.
  14. Step 16
    Step-by-step recommendations for DIY replacement Audi 80 B4 Avant 1992 2.6 quattro Brake Discs
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  15. Step 17
    DIY replacement of Brake Discs on AUDI 80 Avant (8C5, B4) S2 quattro 1993 is not an issue anymore with our step-by-step tutorial
    Install the brake disc.
  16. Step 18
    How to change Brake Discs on Audi 80 B4 Avant 1991 - free PDF and video manuals
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
  17. Step 19
    How to replace AUDI 80 Avant (8C5, B4) 1.9 TDI 1992 Brake Discs - step-by-step manuals and video guides
    Install the brake caliper bracket.
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