How to carry out replacement: Suspension Ball Joint 1.4 VW Polo Classic 6kv
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Change VW Polo Classic 6kv 1.9 SDI Suspension Ball Joint yourself – manuals and video tutorials

How to change front ball joint on VW Polo Classic (6V2) – replacement guide

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Important!
This replacement procedure can be used for:
VW Polo Classic (6V2) 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Suspension Ball Joint for Polo Classic (6V2) and other VW models
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Tools
Replacement: ball joint – VW POLO CLASSIC (6KV2). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #18
Combination spanner #19
Drive socket # 13
Wheel impact socket #17
Ratchet wrench
Tap wrench
Ball joint puller
Crow bar
Wheel chock
Buy tools
Replacement: ball joint – VW POLO CLASSIC (6KV2). AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right ball joints.
  • Please note: all work on the car – VW POLO CLASSIC (6KV2) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Suspension Ball Joint on VW Polo Classic 6kv 1995 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW Polo Classic (6V2) 1.4 1996 Suspension Ball Joint - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    VW Polo Classic 6kv 1.6 1997 Suspension Ball Joint replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: ball joint – VW POLO CLASSIC (6KV2). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 5
    Changing Suspension Ball Joint on VW Polo Classic (6V2) 1.9 SDI 1998 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VW POLO 1.9 TDI 1999 Suspension Ball Joint - online easy-to-follow instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Suspension Ball Joint on VW Polo Classic (6V2) 2000: download PDF manuals and video instructions
    Unscrew the ball joint fastening to the steering knuckle. Use a combination spanner #18.
  7. Step 8
    How hard is it to do yourself: Suspension Ball Joint replacement on VW Polo Classic 6kv 1.6 2001 - download illustrated guide
    Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #13. Use a tap wrench.
  8. Step 9
    Need to know how to renew Suspension Ball Joint on VW POLO 2002? This free workshop manual will help you to do it yourself
    Disconnect the spherical joint from the arm.
  9. Step 10
    Changing of Suspension Ball Joint on VW Polo Classic 6kv 2003 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the ball joint from the steering knuckle. Use a crowbar. Use a ball joint puller.
  10. Step 11
    VW POLO 1.9 SDI Suspension Ball Joint replacement: online guides and video tutorials
    Remove the ball joint.
  11. Step 12
    Replacing Suspension Ball Joint on VW Polo Classic 6kv 2005 1.4 by yourself
    Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
  12. Step 13
    Polo Classic (6V2) 1.9 TDI 2006 Suspension Ball Joint DIY replacement workshop manual
    Install a new ball joint.
    Replacement: ball joint – VW POLO CLASSIC (6KV2). Tip from AUTODOC:
    Do not damage the ball joint cover.
  13. Step 14
    How to change Suspension Ball Joint on VW Polo Classic (6V2) 1995 - tips and tricks
    Connect the ball joint to the steering knuckle.
  14. Step 15
    Step-by-step recommendations for DIY replacement VW Polo Classic 6kv 1996 1.9 TDI Suspension Ball Joint
    Screw the fasteners of the ball joint. Use a combination spanner #19.
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