How to carry out replacement: Coolant Flange 1.9 TDI VW Caddy 2 Van
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Change VW Caddy 2 Van 1.9 TDI Coolant Flange yourself – manuals and video tutorials

How to change coolant flange on VW Caddy II Van (9K9A) – replacement guide

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Important!
This replacement procedure can be used for:
VW Caddy II Van (9K9A) 1.9 D, VW Caddy II Van (9K9A) 75 1.6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Coolant Flange for Caddy II Van (9K9A) and other VW models
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Tools
Replacement: сoolant flange – VW CADDY II Box (9K9A). Tools you might need:
Torque wrench
Drive socket # 7
Drive socket # 10
Drive socket # 13
Ratchet wrench
Fluid container
Funnel
Fender cover
Buy tools
Replacement: сoolant flange – VW CADDY II Box (9K9A). Tip from AUTODOC:
  • Follow the terms, recommendations and requirements of the part operation provided by the manufacturer.
  • Check the coolant condition and replace it if necessary.
  • Inspect the thermostat. Replace it if necessary.
  • All work should be done with the engine stopped.
Replacement: сoolant flange – VW CADDY II Box (9K9A). Use the following procedure:
  1. Step 1
    Open the hood.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Coolant Flange on VW Caddy 2 Van 1995 - free PDF and video manuals
    Unscrew the coolant reservoir cap.
  2. Step 4
    How to replace VW Caddy II Van (9K9A) 1.9 TDI 1996 Coolant Flange - step-by-step manuals and video guides
    Prepare a container for fluids.
  3. Step 5
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    Loosen the coolant hose clamp. Use a drive socket #7. Use a ratchet wrench.
  4. Step 6
    Changing Coolant Flange on VW Caddy II Van (9K9A) 60 1.4 1998 by yourself
    Detach the coolant hose.
    Replacement: сoolant flange – VW CADDY II Box (9K9A). Professionals recommend:
    Caution! Coolant may come out from the water pump channels and body.
  5. Step 7
    How to remove VW CADDY 1.4 1999 Coolant Flange - online easy-to-follow instructions
    Drain the coolant from the engine.
    Replacement: сoolant flange – VW CADDY II Box (9K9A). Tip from AUTODOC:
    Caution! The coolant can be very hot.Wear gloves to prevent contact with hot liquid.All work should be done with the engine stopped.Wait until the coolant has completely flowed out of the drain hole.
  6. Step 8
    How to replace Coolant Flange on VW Caddy II Van (9K9A) 2000: download PDF manuals and video instructions
    Unscrew the thermostat housing fasteners. Use a drive socket #13. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Coolant Flange replacement on VW Caddy 2 Van 1.7 SDI 2001 - download illustrated guide
    Remove the thermostat housing.
    AUTODOC recommends:
    Replacement: сoolant flange – VW CADDY II Box (9K9A). Do not use excessive force when removing the part as this may damage it.
  8. Step 10
    Need to know how to renew Coolant Flange on VW CADDY 2002? This free workshop manual will help you to do it yourself
    Remove the thermostat.
    Replacement: сoolant flange – VW CADDY II Box (9K9A). AUTODOC experts recommend:
    Do not apply excessive force when removing the part. Otherwise you may damage it.Caution! Coolant may leak out of the coolant lines and thermostat housing.
  9. Step 11
    Changing of Coolant Flange on VW Caddy 2 Van 2003 won't be an issue if you follow this illustrated step-by-step guide
    Install the thermostat.
    AUTODOC recommends:
    Caution! Do not use excessive force during installation. This may damage the fasteners of the car. VW CADDY II Box (9K9A)
  10. Step 12
    VW CADDY 1.9 TDI Coolant Flange replacement: online guides and video tutorials
    Install a new thermostat housing.
  11. Step 13
    Replacing Coolant Flange on VW Caddy 2 Van 1995 1.9 TDI by yourself
    Tighten the thermostat housing fasteners. Use a drive socket #10. Use a torque wrench. Tighten it to 13 nm torque.
  12. Step 14
    Caddy II Van (9K9A) 1.4 1996 Coolant Flange DIY replacement workshop manual
    Attach the coolant hose.
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