Replacement: water pump + timing belt kit – Seat Ibiza 6L1. AUTODOC experts recommend:
Follow the terms, recommendations and requirements of the part operation provided by the manufacturer.
Please note: all work on the car – Seat Ibiza 6L1 – should be done with the engine switched off.
Carry out replacement in the following order:
Step 1
Open the bonnet.
Step 2
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Remove the protective cover.
Step 4
Unscrew the fasteners of the car battery terminals. Use a drive socket #10. Use a ratchet wrench.
Step 5
Remove the battery terminals.
Step 6
On the right side, detach the PCV valve hose from the engine cover.
Step 7
Remove the engine cover.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Tip:
Raise the engine cover, holding it on two sides simultaneously.Do not apply excessive force when removing the part. Otherwise you may damage it.
Step 8
Cover the throttle body with a microfibre towel to prevent dust and dirt from getting into the system.
Step 9
Undo the fasteners of the upper timing cover.
Step 10
Remove the upper timing cover.
Step 11
Unscrew the coolant reservoir cap.
Step 12
Lift the car using a jack or place it over an inspection pit.
Step 13
Prepare a container for fluids.
Step 14
Open the coolant drain tap.
Step 15
Drain the coolant from the engine.
AUTODOC recommends:
Caution! The coolant can be very hot.Wear gloves to prevent contact with hot liquid.All work should be done with the engine stopped.
Step 16
Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #16.
Step 17
Remove the V-ribbed belt.
Step 18
Return the tensioner pulley to its initial position.
Step 19
Unscrew the fastener of the serpentine belt tensioner pulley. Use a combination spanner #16.
Step 20
Remove the serpentine belt tensioner pulley.
Step 21
Unscrew the crankshaft pulley fastener. Use 12-point socket No.21. Use a ratchet wrench.
Step 22
Remove the crankshaft pulley.
Step 23
Screw in the crankshaft pulley fastener. Use 12-point socket No.21. Use a ratchet wrench.
Step 24
Unscrew the fasteners of the lower timing cover. Use a drive socket #10. Use a ratchet wrench.
Step 25
Open the clips of the lower timing cover. Use a crowbar.
Step 26
Remove the lower timing cover.
Step 27
Turn the crankshaft gear. Use 12-point socket No.21. Use a ratchet wrench.
Please note!
The piston should be at its top dead centre (TDC).
Step 28
Install the camshaft gear locking tool according to the factory marks. Use an engine timing tool set.
Step 29
Support the engine in the oil pan area. Use a hydraulic transmission jack.
Step 30
Clean the engine mount fasteners. Use a wire brush. Use WD-40 spray.
Step 31
Detach the coolant pipe bracket.
Step 32
Unscrew the upper fastener of the engine mount. Use a combination spanner #16. Use a drive socket #16. Use a ratchet wrench.
Step 33
Remove the fastening bolts.
Step 34
Clean the engine mount fasteners. Use a wire brush. Use WD-40 spray.
Step 35
Unscrew the engine mount fasteners. Use a drive socket #16. Use a ratchet wrench.
Step 36
Remove the fastening bolts.
Step 37
Remove the engine mount.
Step 38
Make a mark on the crankshaft gear.
Step 39
Make a mark on the camshaft gear.
Step 40
Make a mark on the timing belt.
Step 41
Loosen the fastener of the timing belt tensioner pulley. Use a combination spanner #13. Use HEX No.H6.
Step 42
Remove the timing belt tensioner pulley.
Step 43
Remove the timing belt.
Step 44
Clean the fastener of the timing belt idler pulley. Use a wire brush. Use WD-40 spray.
Step 45
Unscrew the fastener of the timing belt idler pulley. Use a drive socket #15. Use a ratchet wrench.
Step 46
Remove the timing belt idler pulley from its mounting seat.
Step 47
Unscrew the timing belt idler pulley bracket with integrated pulley. Use a drive socket #16. Use a ratchet wrench.
Step 48
Remove the timing belt idler pulley bracket with integrated pulley.
Step 49
Make a mark on the camshaft gear. Make a mark on the timing belt.
Step 50
Remove the timing belt tensioner pulley. Use a drive socket #16. Use a ratchet wrench.
Step 51
Remove the timing belt.
Step 52
Unscrew the fasteners of the side timing cover. Use a drive socket #10. Use HEX No.H6. Use a ratchet wrench.
Step 53
Remove the side timing cover.
Step 54
Unscrew the water pump fasteners. Use HEX No.H6. Use a ratchet wrench.
Step 55
Remove the water pump.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Tip from AUTODOC:
Caution! Coolant may come out from the water pump channels and body.
Step 56
Clean the water pump mounting seat. Use all-purpose cleaning spray.
Step 57
Treat the water pump mounting seat. Use a sealant.
Step 58
Install the water pump gasket.
Step 59
Install the new water pump.
Step 60
Install the side timing cover.
Step 61
Screw in the water pump fasteners. Use HEX No.H6. Use a ratchet wrench.
Step 62
Tighten the water pump fasteners. Use HEX No.H6. Use a torque wrench. Tighten it to 20 Nm torque.
Step 63
Screw in the fasteners of the side timing cover. Use a drive socket #10. Use a ratchet wrench.
Step 64
Install the new timing belt according to the factory marks.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. AUTODOC experts recommend:
Be careful not to damage the timing belt.
Step 65
Treat the fastening bolt. Use a sealant.
Step 66
Install the timing belt tensioner pulley. Use a drive socket #16. Use a ratchet wrench.
Step 67
Treat the fastening bolt. Use a sealant.
Step 68
Install the timing belt idler pulley.
Step 69
Tighten the fastener of the timing belt idler pulley. Use a drive socket #15. Use a torque wrench. Tighten it to 25 Nm torque.
Step 70
Treat the fastening bolt. Use a sealant.
Step 71
Install the timing belt idler pulley bracket with integrated pulley.
Step 72
Tighten the timing belt idler pulley bracket with integrated pulley. Use a drive socket #16. Use a torque wrench. Tighten it to 50 Nm torque.
Step 73
Adjust the timing belt tension by moving the tensioner pulley. Use a combination spanner #16. Use HEX No.H6.
AUTODOC recommends:
Make sure that the timing belt is properly tensioned.
Step 74
Tighten the fastener of the timing belt tensioner pulley. Use a combination spanner #16. Use a torque wrench. Tighten it to 20 Nm torque.
Step 75
Install the new timing belt according to the factory marks.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. AUTODOC recommends:
Be careful not to damage the timing belt.
Step 76
Adjust the timing belt tension by moving the tensioner pulley. Use a drive socket #15. Use HEX No.H6. Use a ratchet wrench.
AUTODOC recommends:
Make sure that the timing belt is properly tensioned.
Step 77
Tighten the fastener of the timing belt tensioner pulley. Use a drive socket #15. Use HEX No.H6. Use a torque wrench. Tighten it to 20 Nm torque.
Step 78
Remove the camshaft gear locking tool.
Step 79
Turn the crankshaft pulley. Use 12-point socket No.21. Use a ratchet wrench.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Tip:
Make sure all the timing belt components are mounted correctly.
Step 80
Treat the engine mount fasteners. Use a sealant.
Step 81
Install the engine mount to its mounting seat.
Step 82
Install the fastening bolts.
Step 83
Tighten the engine mount fastening bolts. Use a drive socket #16. Use a torque wrench. Tighten it to 50 Nm torque.
Step 84
Treat the fastening bolts. Use a sealant.
Step 85
Install the fastening bolts.
Step 86
Screw in the upper fasteners of the engine mount. Use a drive socket #16. Use a ratchet wrench.
Step 87
Tighten the upper fastener of the engine mount. Use a drive socket #16. Use a torque wrench. Tighten it to 50 Nm torque.
Step 88
Remove the support from under the engine.
AUTODOC recommends:
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 89
Install the lower timing cover. Make sure you hear a click indicating that it is locked in place.
Step 90
Tighten the fasteners of the lower timing cover. Use a drive socket #10. Use a torque wrench. Tighten it to 8 Nm torque.
Step 91
Unscrew the crankshaft pulley fastener. Use 12-point socket No.21. Use a ratchet wrench.
Step 92
Install the crankshaft pulley according to the factory marks.
Step 93
Treat the fastening bolt. Use a sealant.
Step 94
Install the serpentine belt tensioner pulley.
Step 95
Screw in the fastener of the serpentine belt tensioner pulley. Use a combination spanner #16.
Step 96
Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #16.
Step 97
Install the V-ribbed belt.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Tip from AUTODOC experts:
Make sure that the V-ribbed belt fits all pulleys snugly.
Step 98
Install the crankshaft pulley locking tool. Use a universal pulley holder.
Step 99
Tighten the crankshaft pulley fastener. Use 12-point socket No.21. Use a torque wrench. Tighten it to 90 Nm torque.+90°
AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 100
Remove the crankshaft pulley locking tool.
Step 101
Return the tensioner pulley to its initial position. Use a combination spanner #16.
Step 102
Lower the car.
Step 103
Close the coolant drain tap.
Step 104
Install the upper timing cover. Make sure you hear a click indicating that it is locked in place.
Step 105
Attach the coolant pipe bracket.
Step 106
Remove the microfibre towel from the throttle body.
Step 107
Install the engine cover and secure it. Make sure you hear a click indicating that it is locked in place.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Professionals recommend:
Do not apply excessive force when installing the part. Otherwise you may damage the fasteners.Make sure the engine cover is properly seated. It should not be displaced with respect to the guiding fasteners and the throttle body air intake hose.
Step 108
On the right side, attach the PCV valve hose to the engine cover.
Step 109
Remove the coolant reservoir cap.
Step 110
Insert the funnel.
Step 111
Pour coolant in the coolant reservoir.
AUTODOC recommends:
Only use the coolant recommended by the manufacturer.The coolant level should be at the MAX mark.Wait until the air goes out of the system.
Step 112
Install the coolant reservoir cap.
Step 113
Screw on the coolant reservoir cap.
Step 114
Attach the terminals to the battery.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. AUTODOC recommends:
Be careful! Do not mix up the positive and the negative terminals of the car battery.
Step 115
Screw in the fasteners of the battery terminals. Use a drive socket #10. Use a ratchet wrench.
Step 116
Install the protective cover.
Step 117
Run the engine for a few minutes. This should be done in order to remove residual air from the cooling system and to check if the components are operating correctly.
Step 118
Shut off the engine.
Step 119
Check the coolant level. If necessary, top up to the required level.
Please note!
The coolant level should be at the MAX mark.
Step 120
Remove the fender protection cover.
Step 121
Close the hood.
Replacement: water pump + timing belt kit – Seat Ibiza 6L1. Tip from AUTODOC:
Be sure to record the mileage at which you replaced the timing belt and water pump kits.
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