When to replace the Fuel Filter on your MERCEDES-BENZ SPRINTER
Recommended replacement interval for the part category Fuel filter : 60000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ SPRINTER 4-t Bus (904) 408 CDI (904.662, 904.663), MERCEDES-BENZ SPRINTER 4-t Bus (904) 411 CDI (904.662, 904.663), MERCEDES-BENZ SPRINTER 4-t Bus (904) 413 CDI (904.663, 904.662), MERCEDES-BENZ SPRINTER 4-t Bus (904) 416 CDI (904.662, 904.663) View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: fuel filter – MERCEDES-BENZ SPRINTER 4-t Bus (904). Tools you'll need:
Impact socket №10
Phillips screwdriver
Ratchet wrench
Fluid container
Crow bar
Fender cover
Replacement: fuel filter – MERCEDES-BENZ SPRINTER 4-t Bus (904). Tip from AUTODOC:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • Please note: all work on the car – MERCEDES-BENZ SPRINTER 4-t Bus (904) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Prepare a container for fluids.
    Step 4
    How to change Fuel Filter on Mercedes Sprinter 4t 1996 - free PDF and video manuals
    Loosen the fastening clamp of the fuel filter pipe. Use a Phillips screwdriver.
  2. Step 5
    How to replace MERCEDES-BENZ SPRINTER 4-t Bus (904) 416 CDI (904.662, 904.663) 1997 Fuel Filter - step-by-step manuals and video guides
    Disconnect the pipe from the fuel filter.
  3. Step 6
    Mercedes Sprinter 4t 413 CDI (904.663, 904.662) 1998 Fuel Filter replacement: free workshop manuals
    Remove the fuel pressure sensor. Use a crowbar.
  4. Step 7
    Changing Fuel Filter on MERCEDES-BENZ SPRINTER 4-t Bus (904) 414 (904.662, 904.663) 1999 by yourself
    Unscrew the fastener attaching the fuel supply line to the fuel filter housing. Use a Phillips screwdriver.
    AUTODOC recommends:
    Be careful! Fuel may leak from the filter housing and hoses.
  5. Step 8
    How to remove MERCEDES-BENZ SPRINTER 408 CDI (904.662, 904.663) 2000 Fuel Filter - online easy-to-follow instructions
    Loosen the fuel filter mounting. Use a drive socket #10. Use a ratchet wrench.
  6. Step 9
    How to replace Fuel Filter on MERCEDES-BENZ SPRINTER 4-t Bus (904) 2001: download PDF manuals and video instructions
    Disconnect the fuel supply lines from the fuel filter.
  7. Step 10
    How hard is it to do yourself: Fuel Filter replacement on Mercedes Sprinter 4t 413 CDI (904.663, 904.662) 2002 - download illustrated guide
    Remove the fuel filter. Put the old filter cartridge in the container.
  8. Step 11
    Need to know how to renew Fuel Filter on MERCEDES-BENZ SPRINTER 2003? This free workshop manual will help you to do it yourself
    Install a new fuel filter.
    Replacement: fuel filter – MERCEDES-BENZ SPRINTER 4-t Bus (904). Tip from AUTODOC experts:
    Make sure that the fuel filter is positioned correctly. Consider the fuel flow direction mark.During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Attention! Use quality filters – MERCEDES-BENZ SPRINTER 4-t Bus (904).
  9. Step 12
    Changing of Fuel Filter on Mercedes Sprinter 4t 2004 won't be an issue if you follow this illustrated step-by-step guide
    Connect the fuel supply lines to the fuel filter.
  10. Step 13
    MERCEDES-BENZ SPRINTER 414 (904.662, 904.663) Fuel Filter replacement: online guides and video tutorials
    Install the fuel pressure sensor.
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DIY MERCEDES-BENZ SPRINTER 4-t Bus (904) Fuel Filter replacement - online guide
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