How to carry out replacement: Shock Absorber 1.7 DTI 16V VAUXHALL ASTRAVAN Mk IV (G)
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Change VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI Shock Absorber yourself – manuals and video tutorials

How to change front suspension strut on VAUXHALL Astravan Mk IV (G) (T98) – replacement guide

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Important!
This replacement procedure can be used for:
VAUXHALL Astravan Mk IV (G) (T98) 1.6 i, VAUXHALL Astravan Mk IV (G) (T98) 1.7 TD, VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI, VAUXHALL Astravan Mk IV (G) (T98) 1.6 i, VAUXHALL Astravan Mk IV (G) (T98) 1.7 CDTI, VAUXHALL Astravan Mk IV (G) (T98) 2.0 DTI, VAUXHALL Astravan Mk IV (G) (T98) 1.7 DTI 16V, VAUXHALL Astravan Mk IV (G) (T98) 1.6 Dualfuel … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Shock Absorber for Astravan Mk IV (G) (T98) and other VAUXHALL models
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Tools
Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). Tools you'll need:
Wire brush
WD-40 spray
Copper grease
Drive socket # 9
Drive socket # 17
Drive socket # 18
Combination spanner #18
Combination spanner #19
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat screwdriver
Tap wrench
Crow bar
Hydraulic transmission jack
Hydraulic strut spring compressor
Fender cover
Wheel chock
Buy tools
Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). AUTODOC experts recommend:
  • Both shock struts of the front suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right shock struts of the front suspension.
  • All work should be done with the engine stopped.
Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Shock Absorber on VAUXHALL ASTRAVAN Mk IV (G) 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 4
    How to replace VAUXHALL Astravan Mk IV (G) (T98) 1.7 DTI 16V 1999 Shock Absorber - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 5
    Raise the front of the car and secure on supports.
    Step 6
    VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI 2000 Shock Absorber replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VAUXHALL ASTRAVAN Mk IV (G)
  4. Step 7
    Changing Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI 2001 by yourself
    Remove the wheel.
  5. Step 8
    How to remove VAUXHALL ASTRA 1.6 i 2002 Shock Absorber - online easy-to-follow instructions
    Clean the fasteners connecting the stabiliser link to the shock strut, and those connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
  6. Step 9
    How to replace Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2003: download PDF manuals and video instructions
    Unscrew the nut and remove the stabilizer rod from the shock strut. Use a combination spanner #19. Use a drive socket #18. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Shock Absorber replacement on VAUXHALL ASTRAVAN Mk IV (G) 1.6 Dualfuel 2004 - download illustrated guide
    Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #18. Use a tap wrench.
  8. Step 11
    Need to know how to renew Shock Absorber on VAUXHALL ASTRA 2005? This free workshop manual will help you to do it yourself
    Prop up the steering knuckle. Use a hydraulic transmission jack.
  9. Step 12
    Changing of Shock Absorber on VAUXHALL ASTRAVAN Mk IV (G) 2006 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolts.
  10. Step 13
    VAUXHALL ASTRA 1.7 CDTI Shock Absorber replacement: online guides and video tutorials
    Disconnect the brake hose holder from the shock absorber strut. Use a crowbar.
  11. Step 14
    Replacing Shock Absorber on VAUXHALL ASTRAVAN Mk IV (G) 1999 1.7 DTI 16V by yourself
    Disconnect the steering knuckle from the shock absorber strut.
  12. Step 15
    Astravan Mk IV (G) (T98) 1.6 i 2000 Shock Absorber DIY replacement workshop manual
    Unscrew the upper fastening of the shock absorber strut. Use a combination spanner #19. Use a drive socket #9. Use a ratchet wrench.
    Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). Professionals recommend:
    To avoid injuries, hold the shock strut when undoing the fastening bolts.
  13. Step 16
    How to change Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2001 - tips and tricks
    Remove the suspension strut.
  14. Step 17
    Step-by-step recommendations for DIY replacement VAUXHALL ASTRAVAN Mk IV (G) 2002 1.6 i Shock Absorber
    Set the shock absorber strut on the spring compressor tool.
    Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). AUTODOC experts recommend:
    Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
  15. Step 18
    DIY replacement of Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DTI 2003 is not an issue anymore with our step-by-step tutorial
    Compress the spring.
  16. Step 19
    How to change Shock Absorber on VAUXHALL ASTRAVAN Mk IV (G) 1998 - free PDF and video manuals
    Remove the strut piston rod nut. Use a combination spanner #19. Use a drive socket #9.
  17. Step 20
    How to replace VAUXHALL Astravan Mk IV (G) (T98) 1.7 DTI 16V 1999 Shock Absorber - step-by-step manuals and video guides
    Remove the shock absorber mount, boot and bump stop.
  18. Step 21
    VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI 2000 Shock Absorber replacement: free workshop manuals
    Release the coil spring.
  19. Step 22
    Changing Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI 2001 by yourself
    Remove the spring.
  20. Step 23
    How to remove VAUXHALL ASTRA 1.6 i 2002 Shock Absorber - online easy-to-follow instructions
    Remove the old shock absorber from the hydraulic coil spring compressor.
    AUTODOC recommends:
    Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
  21. Step 24
    How to replace Shock Absorber on VAUXHALL Astravan Mk IV (G) (T98) 2003: download PDF manuals and video instructions
    Install the new shock absorber on the hydraulic coil spring compressor.
  22. Step 25
    How hard is it to do yourself: Shock Absorber replacement on VAUXHALL ASTRAVAN Mk IV (G) 1.6 Dualfuel 2004 - download illustrated guide
    Install the spring on the shock absorber.
  23. Step 26
    Need to know how to renew Shock Absorber on VAUXHALL ASTRA 2005? This free workshop manual will help you to do it yourself
    Compress the spring.
  24. Step 27
    Changing of Shock Absorber on VAUXHALL ASTRAVAN Mk IV (G) 2006 won't be an issue if you follow this illustrated step-by-step guide
    Before installing a new shock absorber you should pump it manually 3-5 times.
  25. Step 28
    Install the mount, boot and bump stop onto a new shock absorber.
    Step 29
    VAUXHALL ASTRA 1.7 CDTI Shock Absorber replacement: online guides and video tutorials
    Tighten the shock strut piston rod nut. Use a combination spanner #19. Use a drive socket #9. Use a torque wrench. Tighten it to 50 Nm torque.
    Replacement: suspension strut – VAUXHALL ASTRAVAN Mk IV (G). Tip from AUTODOC:
    Check to make sure the spring is positioned correctly. Avoid its misalignment. Important! Be sure to use new fasteners.
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