How to carry out replacement: Brake Discs 1.7 DTI 16V VAUXHALL ASTRAVAN Mk IV (G)
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Change VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VAUXHALL Astravan Mk IV (G) (T98) – replacement guide

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When to replace the Brake Discs on your VAUXHALL ASTRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VAUXHALL Astravan Mk IV (G) (T98) 2.0 DTI, VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Astravan Mk IV (G) (T98) and other VAUXHALL models
Alternative products
How to change Brake disc on VAUXHALL ASTRAVAN Mk IV (G) 1.7 DTI 16V – step-by-step instructions for straightforward car repair Brake disc
Tools
Replacement: brake discs – VAUXHALL ASTRAVAN Mk IV (G). List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 18
HEX bit No.H5.
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Pliers
Wheel chock
Buy tools
Replacement: brake discs – VAUXHALL ASTRAVAN Mk IV (G). AUTODOC recommends:
  • Replace the brake disks on the car VAUXHALL ASTRAVAN Mk IV (G) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – VAUXHALL ASTRAVAN Mk IV (G). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on VAUXHALL ASTRAVAN Mk IV (G) 1998 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace VAUXHALL Astravan Mk IV (G) (T98) 1.7 DTI 16V 1999 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI 2000 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VAUXHALL ASTRAVAN Mk IV (G)
  4. Step 6
    Changing Brake Discs on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI 2001 by yourself
    Remove the wheel.
  5. Step 7
    How to remove VAUXHALL ASTRA 1.6 i 2002 Brake Discs - online easy-to-follow instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
    How to replace Brake Discs on VAUXHALL Astravan Mk IV (G) (T98) 2003: download PDF manuals and video instructions
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    How hard is it to do yourself: Brake Discs replacement on VAUXHALL ASTRAVAN Mk IV (G) 1.6 Dualfuel 2004 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 11
    Need to know how to renew Brake Discs on VAUXHALL ASTRA 2005? This free workshop manual will help you to do it yourself
    Spread the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Discs on VAUXHALL ASTRAVAN Mk IV (G) 2006 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake discs – VAUXHALL ASTRAVAN Mk IV (G). Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    VAUXHALL ASTRA 1.7 CDTI Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 14
    Replacing Brake Discs on VAUXHALL ASTRAVAN Mk IV (G) 1999 1.7 DTI 16V by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 15
    Astravan Mk IV (G) (T98) 1.6 i 2000 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench.
  13. Step 16
    Remove the fastening bolts (2 pieces).
    Step 17
    How to change Brake Discs on VAUXHALL Astravan Mk IV (G) (T98) 2001 - tips and tricks
    Remove the caliper bracket.
  14. Step 18
    Step-by-step recommendations for DIY replacement VAUXHALL ASTRAVAN Mk IV (G) 2002 1.6 i Brake Discs
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  15. Step 19
    DIY replacement of Brake Discs on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DTI 2003 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use HEX No.H5. Use a ratchet wrench.
  16. Step 20
    How to change Brake Discs on VAUXHALL ASTRAVAN Mk IV (G) 1998 - free PDF and video manuals
    Remove the brake disc.
  17. Step 21
    How to replace VAUXHALL Astravan Mk IV (G) (T98) 1.7 DTI 16V 1999 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 22
    VAUXHALL ASTRAVAN Mk IV (G) 1.7 CDTI 2000 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 23
    Changing Brake Discs on VAUXHALL Astravan Mk IV (G) (T98) 2.0 DI 2001 by yourself
    Tighten the brake disc fastening. Use HEX No.H5. Use a torque wrench. Tighten it to 7 Nm torque.
  20. Step 24
    How to remove VAUXHALL ASTRA 1.6 i 2002 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – VAUXHALL ASTRAVAN Mk IV (G). After applying the spray, wait a few minutes.
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