How to change front suspension strut on BMW E92 – replacement guide
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Important!
This replacement procedure can be used for:
BMW 3 Coupe (E92) 318 i,
BMW 3 Coupe (E92) 335 i,
BMW 3 Coupe (E92) 335 d,
BMW 3 Coupe (E92) 325 i,
BMW 3 Coupe (E92) 330 d,
BMW 3 Coupe (E92) 330 i,
BMW 3 Coupe (E92) 320 i,
BMW 3 Coupe (E92) 320 d,
BMW 3 Coupe (E92) 325 d,
BMW 3 Coupe (E92) 325 i,
BMW 3 Coupe (E92) 330 d,
BMW 3 Coupe (E92) 320 d,
BMW 3 Coupe (E92) 325 d,
BMW 3 Coupe (E92) 316 i,
BMW 3 Coupe (E92) 320 i
…
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The steps may slightly vary depending on the car design.
How to change a front shock strut on BMW 330i 3 (E92) [TUTORIAL AUTODOC]
All the parts you need to replace – Shock Absorber for 3 Coupe (E92) and other BMW models
Replacement: suspension strut – BMW E92. Tip from AUTODOC experts:
Both shock struts of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right shock struts of the front suspension.
Warning! Shut down the engine before starting any work – BMW E92.
Carry out replacement in the following order:
Step 1
Open the bonnet.
Step 2
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Clean the fasteners of the shock strut upper mount. Use a wire brush. Use WD-40 spray.
Step 4
Loosen the upper fastener of the shock strut mount. Use a drive socket #13. Use a ratchet wrench.
Step 5
Secure the wheels with chocks.
Step 6
Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 7
Raise the front of the car and secure on supports.
Step 8
Unscrew the wheel bolts.
Replacement: suspension strut – BMW E92. AUTODOC recommends:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 9
Remove the wheel.
Step 10
Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 11
Unscrew the nut and remove the stabilizer rod from the shock strut. Use a drive socket #17.
Step 12
Clean the fastener connecting the ball joint to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 13
Unscrew the fastener connecting the ball joint of the front control arm to the steering knuckle.
Use a drive socket #21. Use a tap wrench.
Step 14
Unscrew the end fastening nut to the steering knuckle. Use a combination spanner #18. Use Torx T30. Use a ratchet wrench.
Step 15
Unscrew the fastener connecting the ball joint of the rear control arm to the steering knuckle.
Use a combination spanner #21. Use Torx T30. Use a ratchet wrench.
Step 16
Clean the fasteners connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 17
Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
Step 18
Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 19
Remove the fastening bolt.
Step 20
Release the lower fastener connecting the shock strut to the steering knuckle. Use a special drive socket to remove the shock absorber.
Step 21
Disconnect the tie rod end from the steering knuckle.
Step 22
Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
Step 23
Unscrew the rear fastener connecting the control arm to the subframe. Use a combination spanner #18 (2 pieces).
Step 24
Detach the rear control arm from the steering knuckle.
Step 25
Detach the front control arm from the steering knuckle.
Step 26
Disconnect the steering knuckle from the shock absorber strut. Use a pin punch. Use a hammer.
Replacement: suspension strut – BMW E92. Tip:
Make sure that the steering knuckle is supported.
Step 27
Unscrew the top fastening of the shock strut mount.
AUTODOC recommends:
Important! Hold the suspension strut while unscrewing the fastening bolts. BMW E92
Step 28
Remove the suspension strut.
Step 29
Set the shock absorber strut on the spring compressor tool.
Replacement: suspension strut – BMW E92. AUTODOC experts recommend:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 30
Compress the spring.
Step 31
Remove the shock strut mount cap. Use a crowbar.
Step 32
Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
Step 33
Remove the strut piston rod nut. Use a drive socket #21. Use HEX No.H6. Use a ratchet wrench.
Step 34
Remove the top strut mount. Use a crowbar.
Step 35
Release the coil spring.
Step 36
Remove the spring.
Step 37
Remove the shock absorber dust cap and the bump stop.
AUTODOC recommends:
Replacement: suspension strut – BMW E92. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 38
Remove the old shock absorber from the hydraulic coil spring compressor.
Replacement: suspension strut – BMW E92. Tip from AUTODOC:
Before installing a new shock absorber you should pump it manually 3-5 times.
Step 39
Install the new shock absorber on the hydraulic coil spring compressor.
Step 40
Install the dust sleeve and the bump stop on the new shock absorber.
Step 41
Install the spring on the shock absorber.
Step 42
Compress the spring.
Step 43
Install the upper strut mount and the strut mount bearing.
Step 44
Tighten the shock strut piston rod nut. Use a drive socket #21. Use HEX No.H6. Use a ratchet wrench. Use a torque wrench. Tighten it to 64 Nm torque.
Replacement: suspension strut – BMW E92. Professionals recommend:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 45
Install the shock strut mount cap.
Step 46
Decompress the spring.
Step 47
Remove the assembled shock strut.
Step 48
Install the shock strut into the wheel arch.
Step 49
Screw the top fastening of the shock strut mount. Use a drive socket #13. Do not tighten it.
AUTODOC recommends:
Important! Hold the suspension strut while screwing in the fastening bolts. BMW E92
Step 50
Treat the shock strut mounting seat on the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 51
Fix the shock absorber strut on the steering knuckle.
Step 52
Raise the hydraulic transmission jack by 10-15 cm.
Step 53
Install the fastening bolt.
Step 54
Screw in the fastener that connects the shock strut to the steering knuckle. Use a drive socket #18. Use a combination spanner #18.
Step 55
Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
Step 56
Remove the support from under the steering knuckle.
AUTODOC recommends:
Replacement: suspension strut – BMW E92. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 57
Attach the front control arm to the steering knuckle. Attach the rear control arm to the steering knuckle.
Step 58
Connect the tie rod end to the steering knuckle.
Step 59
Screw in the fastener connecting the ball joint of the rear control arm to the steering knuckle. Use a drive socket #21.
Step 60
Screw in the fastener connecting the ball joint of the front control arm to the steering knuckle.
Use a drive socket #21.
Step 61
Screw on the fastening nut that connects the tie rod end to the steering knuckle. Use a drive socket #18.
Step 62
Tighten the ball joint fastener. Use a drive socket #21. Use a torque wrench. Tighten it to 175 Nm torque.
Step 63
Tighten the fastening nut connecting the tie rod end to the steering knuckle. Use a drive socket #18. Use a torque wrench. Tighten it to 80 Nm torque.
Step 64
Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a drive socket #18. Use a torque wrench. Tighten it to 81 Nm torque.
Step 65
Screw the rear fastener connecting the control arm to the subframe. Use a combination spanner #18. Use a torque wrench. Tighten it to 68 Nm torque.+90°
AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 66
Secure the stabilizer link on the suspension strut. Use a drive socket #17. Use a torque wrench. Tighten it to 58 Nm torque.
Step 67
Treat the shock strut fasteners. Use copper grease.
Step 68
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 69
Clean the brake disk surface. Use a brake cleaner.
Replacement: suspension strut – BMW E92. AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 70
Install the wheel.
AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. BMW E92
Step 71
Screw in the wheel bolts. Use wheel impact socket #17.
Step 72
Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.
Step 73
Tighten the upper fastener of the shock absorber strut mount. Use a drive socket #13. Use a torque wrench. Tighten it to 34 Nm torque.
Step 74
Remove the jacks and chocks.
Step 75
Remove the fender protection cover.
Step 76
Close the hood.
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