Important!

This replacement procedure can be used for:
VOLVO S60 I (384) T5 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Alternative products

Coil spring

Replacement: coil springs – VOLVO S60 I. Tools you need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      Combination spanner #18
                    
                      Impact socket №13
                    
                      Impact socket №18
                    
                      Impact socket №21
                    
                      HEX bit No.H6
                    
                      Wheel impact socket #19
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Water pump pliers
                    
                      Tap wrench
                    
                      Crow bar
                    
                      Hydraulic strut spring compressor
                    
                      Hydraulic transmission jack
                    
                      Wheel chock 
                    
                      Fender cover

Buy tools

Replacement: coil springs – VOLVO S60 I. Professionals recommend:

Both coil springs of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right coil springs of the front suspension.
Please note: all work on the car – VOLVO S60 I – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet.

Step 2

Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.

Step 3

Clean the fasteners of the shock strut upper mount. Use WD-40 spray.
Step 4

Loosen the upper fastener of the shock strut mount. Use a drive socket #13. Use a ratchet wrench.
Step 5

Secure the wheels with chocks.
Step 6

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 7

Raise the front of the car and secure on supports.

Step 8

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S60 I
Step 9

Remove the wheel.
Step 10

Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 11

Unscrew the nut and remove the stabilizer rod from the shock strut. Use a drive socket #18. Use a ratchet wrench.
Step 12

Disconnect the fastener of the ABS sensor cable from the shock absorber strut. Use a crowbar.
Step 13

Clean the fasteners connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
Step 15

Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 16

Remove the fastening bolts.
Step 17

Disconnect the steering knuckle from the shock absorber strut.
Step 18

Unscrew the top fastening of the shock strut mount.

AUTODOC recommends:
VOLVO S60 I – To avoid injury, hold the suspension strut while unscrewing the fastening bolts.
Step 19

Remove the suspension strut.
Step 20

Set the shock absorber strut on the spring compressor tool.

Replacement: coil springs – VOLVO S60 I. Tip from AUTODOC:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 21

Compress the spring.
Step 22

Remove the shock strut mount cap. Use a crowbar.
Step 23

Treat the shock strut rod. Use WD-40 spray.

Step 24

Remove the strut piston rod nut. Use HEX No.H6. Use a drive socket #21. Use a ratchet wrench.
Step 25

Unscrew the fastener of the shock strut mount. Use HEX No.H6. Use a ratchet wrench. Use water pump pliers.
Step 26

Remove the top strut mount.
Step 27

Release the coil spring.
Step 28

Remove the spring.
Step 29

Remove the shock absorber dust cap and the bump stop.

AUTODOC recommends:
Replacement: coil springs – VOLVO S60 I. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 30

Install the boot and a bump stop onto the shock absorber.
Step 31

Install the spring on the shock absorber.
Step 32

Compress the spring.
Step 33

Install the upper strut mount and the strut mount bearing.
Step 34

Screw in the fastener of the shock strut mount. Use HEX No.H6. Use a ratchet wrench. Use water pump pliers.
Step 35

Tighten the shock strut piston rod nut. Use HEX No.H6. Use a drive socket #21. Use a torque wrench. Tighten it to 65 Nm torque.

AUTODOC recommends:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 36

Decompress the spring.
Step 37

Remove the assembled shock strut.
Step 38

Install the shock strut into the wheel arch.
Step 39

Screw the top fastening of the shock strut mount. Do not tighten it.

AUTODOC recommends:
VOLVO S60 I – To avoid injury, hold the suspension strut while screwing in the fastening bolts.
Step 40

Treat the shock strut mounting seat on the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 41

Fix the shock absorber strut on the steering knuckle.
Step 42

Install the fastening bolts. Use a crowbar.
Step 43

Remove the support from under the steering knuckle.

AUTODOC recommends:
VOLVO S60 I – Do not lower the transmission jack sharply to avoid damaging components and mechanisms of the car.
Step 44

Screw in the fastener that connects the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #21. Use a ratchet wrench. Use a tap wrench.
Step 45

Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a combination spanner #18. Use a drive socket #21. Use a torque wrench. Tighten it to 105 Nm torque.+60°

AUTODOC recommends:
Important! Be sure to use new fasteners.
Step 46

Ιnstall the transverse stabilizer link.
Step 47

Tighten the fastener connecting the stabilizer link to the shock strut. Use a drive socket #18. Use a torque wrench. Tighten it to 50 Nm torque.
Step 48

Connect the fastener of the ABS sensor cable to the shock absorber strut.
Step 49

Treat the shock strut fasteners. Use copper grease.
Step 50

Tighten the upper fastener of the shock absorber strut mount. Use a drive socket #13. Use a torque wrench. Tighten it to 25 Nm torque.
Step 51

Treat the shock strut fasteners. Treat the shock strut rod. Use copper grease.
Step 52

Install the shock strut mount cap.

Step 53

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 54

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: coil springs – VOLVO S60 I. After applying the spray, wait a few minutes.
Step 55

Install the wheel.

AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. VOLVO S60 I
Step 56

Screw in the wheel bolts. Use wheel impact socket #19.
Step 57

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 140 Nm torque.
Step 58

Remove the jacks and chocks.

Step 59

Remove the fender protection cover.

Step 60

Close the hood.

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