When to replace the Brake Pads on your VW POLO
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VW Polo Hatchback (6N1) 45 1.0 View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for Polo Van Box Body / Hatchback (6N1) and other VW models
Tools
Replacement: brake pads – VW POLO Box (6NF). Tools you might need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
Torque wrench
HEX bit No.H6
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Replacement: brake pads – VW POLO Box (6NF). AUTODOC experts recommend:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • Please note: all work on the car – VW POLO Box (6NF) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Pads on VW POLO Box (6NF) 1994 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace VW Polo Van Box Body / Hatchback (6N1) 1.6 1995 Brake Pads - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW POLO Box (6NF)
  3. Step 6
    VW POLO Box (6NF) 1.6 1996 Brake Pads replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Pads on VW Polo Van Box Body / Hatchback (6N1) 1.6 1997 by yourself
    Spread the brake pads. Use a crowbar.
  5. Step 8
    How to remove VW POLO 1.6 1998 Brake Pads - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 9
    How to replace Brake Pads on VW Polo Van Box Body / Hatchback (6N1) 1999: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H6. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Pads replacement on VW POLO Box (6NF) 1.6 1994 - download illustrated guide
    Remove the brake caliper.
    Replacement: brake pads – VW POLO Box (6NF). Tip:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
    Need to know how to renew Brake Pads on VW POLO 1995? This free workshop manual will help you to do it yourself
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VW POLO Box (6NF). After applying the spray, wait a few minutes.
  9. Step 12
    Changing of Brake Pads on VW POLO Box (6NF) 1996 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads.
    Replacement: brake pads – VW POLO Box (6NF). Tip from AUTODOC experts:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  10. Step 13
    VW POLO 1.6 Brake Pads replacement: online guides and video tutorials
    Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – VW POLO Box (6NF). After applying the spray, wait a few minutes.
  11. Step 14
    Replacing Brake Pads on VW POLO Box (6NF) 1998 1.6 by yourself
    Press in the brake caliper piston. Use brake caliper wind back tool.
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DIY VW Polo Van Box Body / Hatchback (6N1) Brake Pads replacement - online guide
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