When to replace the Brake Pad Wear Sensor on your BMW 3 SERIES
Recommended replacement interval for the part category Brake pad wear sensor : 30000 km
Important!
This replacement procedure can be used for:
BMW 3 Touring (E91) 318 i, BMW 3 Touring (E91) 316 d, BMW 3 Touring (E91) 320 i, BMW 3 Touring (E91) 325i, BMW 3 Touring (E91) 330 i, BMW 3 Touring (E91) 320d, BMW 3 Touring (E91) 330 d, BMW 3 Touring (E91) 325xi, BMW 3 Touring (E91) 318 d, BMW 3 Touring (E91) 318 i, BMW 3 Touring (E91) 335i, BMW 3 Touring (E91) 335 d, BMW 3 Touring (E91) 320 d, BMW 3 Touring (E91) 325 d, BMW 3 Touring (E91) 318 i, BMW 3 Touring (E91) 318 d, BMW 3 Touring (E91) 320i, BMW 3 Touring (E91) 330 i, BMW 3 Touring (E91) 330 xi, BMW 3 Touring (E91) 325 i, BMW 3 Touring (E91) 320d, BMW 3 Touring (E91) 323 i, BMW 3 Touring (E91) 330 d, BMW 3 Touring (E91) 330 d xDrive, BMW 3 Touring (E91) 316i, BMW 3 Touring (E91) 325i xDrive, BMW 3 Touring (E91) 330 i xDrive, BMW 3 Touring (E91) 335i xDrive, BMW 3 Touring (E91) 320d xDrive, BMW 3 Touring (E91) 320 d, BMW 3 Touring (E91) 325 d, BMW 3 Touring (E91) 320 i, BMW 3 Touring (E91) 320 d, BMW 3 Touring (E91) 320 d, BMW 3 Touring (E91) 320 d xDrive, BMW 3 Touring (E91) 320 i View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: brake pad wear sensor – BMW 3 Touring (E91). Tools you'll need:
Nylon cleaning brush
Electronic spray
Brake cleaner
Copper grease
Wheel impact socket #17
Torque wrench
Wheel chock
Replacement: brake pad wear sensor – BMW 3 Touring (E91). AUTODOC recommends:
  • The replacement procedure is identical for both brake pad wear sensors on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pad wear sensor – BMW 3 Touring (E91). Recommended sequence of steps:
  1. Step 1
    How to change Brake Pad Wear Sensor on BMW E91 2004 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace BMW 3 Touring (E91) 320d 2005 Brake Pad Wear Sensor - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    BMW E91 318d 2.0 2006 Brake Pad Wear Sensor replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake pad wear sensor – BMW 3 Touring (E91). AUTODOC experts recommend:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 5
    Changing Brake Pad Wear Sensor on BMW 3 Touring (E91) 325d 3.0 2007 by yourself
    Remove the wheel.
  5. Step 6
    How to remove BMW 3 SERIES 330xd 3.0 2008 Brake Pad Wear Sensor - online easy-to-follow instructions
    Remove the brake pad wear sensor from the brake pad.
  6. Step 7
    How to replace Brake Pad Wear Sensor on BMW 3 Touring (E91) 2009: download PDF manuals and video instructions
    Disconnect the brake pads wear sensor.
  7. Step 8
    How hard is it to do yourself: Brake Pad Wear Sensor replacement on BMW E91 320i 2.0 2010 - download illustrated guide
    Clean the brake pad wear sensor plug. Use a nylon cleaning brush.
  8. Step 9
    Need to know how to renew Brake Pad Wear Sensor on BMW 3 SERIES 2011? This free workshop manual will help you to do it yourself
    Disconnect the brake pad wear sensor plug.
  9. Step 10
    Changing of Brake Pad Wear Sensor on BMW E91 2012 won't be an issue if you follow this illustrated step-by-step guide
    Treat the brake pad wear sensor plug. Use dielectric grease.
  10. Step 11
    BMW 3 SERIES 318d 2.0 Brake Pad Wear Sensor replacement: online guides and video tutorials
    Connect the brake pad wear sensor plug.
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