How to carry out replacement: Thermostat 1.3 S VAUXHALL Cavalier Mk2 Limousine (J82)
Disclaimer
Change VAUXHALL Cavalier Mk2 Limousine (J82) 2.0 i Cat Thermostat yourself – manuals and video tutorials

How to change engine thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) – replacement guide

downloads: 0
Views: 1
Download your free tutorial and fix VAUXHALL Cavalier Mk2 Saloon (J82) 1.8 i Cat problems yourself Download for free 1.69 MB Thermostat for VAUXHALL Cavalier Mk2 Limousine (J82) Shop now
Leave a comment Open in a new tab
When to replace the Thermostat on your VAUXHALL CAVALIER
Recommended replacement interval for the part category Thermostat : 50000 km
Important!
This replacement procedure can be used for:
VAUXHALL Cavalier Mk2 Saloon (J82) 1.6 i Cat, VAUXHALL Cavalier Mk2 Saloon (J82) 1.6 i, VAUXHALL Cavalier Mk2 Saloon (J82) 1.3 S … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Thermostat for Cavalier Mk2 Saloon (J82) and other VAUXHALL models
Alternative products
How to change Thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) 1.3 S – step-by-step instructions for straightforward car repair Thermostat
Tools
Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). Tools you'll need:
Wire brush
All-purpose cleaning spray
Torque wrench
Torx bit E10
Ratchet wrench
Clip removal tool
Clic-R collar pliers
Seal scraper
Funnel
Fluid container
Fender cover
Buy tools
Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). AUTODOC recommends:
  • Check the condition of the coolant every time you replace the thermostat. Change the coolant if necessary.
  • Please note: all work on the car – VAUXHALL Cavalier Mk2 Limousine (J82) – should be done with the engine switched off.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) 1981 - free PDF and video manuals
    Unscrew the coolant reservoir cap.
  2. Step 4
    Raise the car.
    Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). Professionals recommend:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 5
    How to replace VAUXHALL Cavalier Mk2 Saloon (J82) 1.3 S 1982 Thermostat - step-by-step manuals and video guides
    Clean the lower coolant pipe mounting seat. Use all-purpose cleaning spray.
  3. Step 6
    VAUXHALL Cavalier Mk2 Limousine (J82) 1.6 S 1983 Thermostat replacement: free workshop manuals
    Prepare a container for fluids.
  4. Step 7
    Changing Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 2.0 i 1984 by yourself
    Loosen the coolant hose clamp. Use clic-R collar pliers.
  5. Step 8
    How to remove VAUXHALL CAVALIER 1.6 i 1985 Thermostat - online easy-to-follow instructions
    Detach the coolant hose.
    Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). AUTODOC experts recommend:
    Caution! Coolant may leak out of the coolant lines and thermostat housing.
  6. Step 9
    How to replace Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 1986: download PDF manuals and video instructions
    Drain the coolant from the engine.
    Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). Tip:
    Wear gloves to prevent contact with hot liquid.
  7. Step 10
    How hard is it to do yourself: Thermostat replacement on VAUXHALL Cavalier Mk2 Limousine (J82) 1.8 i 1987 - download illustrated guide
    Attach the coolant hose.
  8. Step 11
    Need to know how to renew Thermostat on VAUXHALL CAVALIER 1988? This free workshop manual will help you to do it yourself
    Secure the coolant hose clamp. Use clic-R collar pliers.
  9. Step 12
    Lower the car.
    Step 13
    Changing of Thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) 1981 won't be an issue if you follow this illustrated step-by-step guide
    Remove the clip on the air filter intake hose. Use a clip removal tool.
  10. Step 14
    VAUXHALL CAVALIER 2.0 i Cat Thermostat replacement: online guides and video tutorials
    Disconnect the air intake pipe from the air filter housing.
  11. Step 15
    Replacing Thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) 1983 1.3 S by yourself
    Clean the coolant hose connections. Use all-purpose cleaning spray.
  12. Step 16
    Cavalier Mk2 Saloon (J82) 1.6 i 1984 Thermostat DIY replacement workshop manual
    Loosen the clamps of the coolant hoses. Use clic-R collar pliers.
  13. Step 17
    How to change Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 1985 - tips and tricks
    Detach the coolant hose.
    Replacement: engine thermostat – VAUXHALL Cavalier Mk2 Limousine (J82). AUTODOC recommends:
    Caution! Coolant may leak out of the coolant lines and thermostat housing.
  14. Step 18
    Step-by-step recommendations for DIY replacement VAUXHALL Cavalier Mk2 Limousine (J82) 1986 1.6 i Thermostat
    Cover the radiator hose to prevent dirt or foreign objects from entering the system.
  15. Step 19
    DIY replacement of Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 1.6 D 1987 is not an issue anymore with our step-by-step tutorial
    Clean the thermostat housing. Use a wire brush. Use all-purpose cleaning spray.
  16. Step 20
    How to change Thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) 1981 - free PDF and video manuals
    Unscrew the thermostat housing fasteners. Use Torx E10. Use a ratchet wrench.
  17. Step 21
    How to replace VAUXHALL Cavalier Mk2 Saloon (J82) 1.3 S 1982 Thermostat - step-by-step manuals and video guides
    Remove the thermostat housing together with the thermostat.
  18. Step 22
    VAUXHALL Cavalier Mk2 Limousine (J82) 1.6 S 1983 Thermostat replacement: free workshop manuals
    Cover the mounting seat of the thermostat housing with a microfibre cloth to prevent dirt and foreign objects from entering the system.
  19. Step 23
    Changing Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 2.0 i 1984 by yourself
    Remove the rubber strip.
  20. Step 24
    How to remove VAUXHALL CAVALIER 1.6 i 1985 Thermostat - online easy-to-follow instructions
    Clean the mounting seats of the thermostat housing. Use all-purpose cleaning spray. Use a seal scraper.
  21. Step 25
    How to replace Thermostat on VAUXHALL Cavalier Mk2 Saloon (J82) 1986: download PDF manuals and video instructions
    Install the new thermostat housing together with the thermostat.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Need New Tyres?

Find out which tyre and wheel sizes are compatible with the VAUXHALL Cavalier Mk2 Saloon (J82) model

VAUXHALL Cavalier Mk2 Limousine (J82) tyre size

Popular maintenance tutorials for VAUXHALL Cavalier Mk2 Limousine (J82)

More manuals for VAUXHALL Cavalier Mk2 Limousine (J82)

Complete guides for changing the Thermostat housing on different VAUXHALL CAVALIER models

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

DIY VAUXHALL Cavalier Mk2 Saloon (J82) Thermostat replacement - online guide
Tips & tricks for your VAUXHALL Cavalier Mk2 Saloon (J82)
View more
  • How to change Thermostat housing on VAUXHALL Cavalier Mk2 Saloon (J82) 1.6 D - replacement tricks
    5 Ways You’re Scrubbing Your Car Wrong | AUTODOC Tips
    5K views
    Published on: 23/09/2021
  • Changing Thermostat valve VAUXHALL Cavalier Mk2 Limousine (J82) 1.3 S - Replacement Tips
    Preventing Engine Failure: Head Gasket Inspection Tutorial | AUTODOC
    12K views
    Published on: 13/10/2020
  • Maintenance Hacks - VAUXHALL Cavalier Mk2 Saloon (J82) 1.6 S Coolant thermostat replacement guide
    5 reasons why your car is making a knocking sound
    11K views
    Published on: 05/06/2025
  • Replace Engine coolant thermostat on VAUXHALL Cavalier Mk2 Limousine (J82) - free video tips
    DIY car soundproofing | AUTODOC tips
    107K views
    Published on: 15/04/2021

Most commonly replaced car parts on VAUXHALL CAVALIER

Professional manuals for the most common VAUXHALL models

ОЕ number
Autodoc CLUB App icon
Time to replace parts? Get even better deals in our Shop app.
VAUXHALL Cavalier Mk2 Saloon (J82) Thermostat replace by yourself - Scan QR-code and download AUTODOC CLUB app
SCAN ME