Important!
This replacement procedure can be used for:
OPEL Zafira A (T98) 2.2 DTI 16V (F75), OPEL Zafira A (T98) 1.6 16V (F75), OPEL Zafira A (T98) 1.8 16V (F75), OPEL Zafira A (T98) 1.8 16V (F75), OPEL Zafira A (T98) 2.2 16V (F75), OPEL Zafira A (T98) 2.0 DTI 16V (F75), OPEL Zafira A (T98) 2.0 OPC (F75), OPEL Zafira A (T98) 1.6 CNG (F75), OPEL Zafira A (T98) 2.2 DTI 16V (F75), OPEL Zafira A (T98) 2.0 OPC (F75), OPEL Zafira A (T98) 1.6 (F75), OPEL Zafira A (T98) 1.6 LPG (F75), OPEL Zafira A (T98) 1.6 LPG (F75) View more

The steps may slightly vary depending on the car design.

How to change front suspension arm / front control arm on OPEL ZAFIRA-A 1 (T98) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Control Arm for Zafira A (T98) and other OPEL models
How to change Suspension arm on Opel Zafira f75 2.0 DTI 16V (F75) – step-by-step instructions for straightforward car repair Suspension arm
How to change Link Set, wheel suspension on Opel Zafira f75 2.0 DTI 16V (F75) – step-by-step instructions for straightforward car repair Link Set, wheel suspension
Tools
Replacement: front lower arm – Opel Zafira F75. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #18
Drive socket # 18
Wheel impact socket #19
Ratchet wrench
Torque wrench
Tap wrench
Hammer
Flat chisel
Rubber mallet
Crow bar
Hydraulic transmission jack
Wheel chock
Replacement: front lower arm – Opel Zafira F75. AUTODOC recommends:
  • The replacement procedure is identical for the left and right lower control arms.
  • All work should be done with the engine stopped.
Replacement: front lower arm – Opel Zafira F75. Take the following steps:
  1. Step 1
    How to change Control Arm on Opel Zafira f75 1999 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace OPEL Zafira A (T98) 2.0 DTI 16V (F75) 2000 Control Arm - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Opel Zafira f75 1.8 16V (F75) 2001 Control Arm replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 4
    Changing Control Arm on OPEL Zafira A (T98) 1.6 16V (F75) 2002 by yourself
    Unscrew the wheel bolts.
    Replacement: front lower arm – Opel Zafira F75. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove OPEL ZAFIRA 2.2 16V (F75) 2003 Control Arm - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Control Arm on OPEL Zafira A (T98) 2004: download PDF manuals and video instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Control Arm replacement on Opel Zafira f75 2.0 OPC (F75) 2005 - download illustrated guide
    Unscrew the ball joint fastening to the steering knuckle. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
  8. Step 8
    Need to know how to renew Control Arm on OPEL ZAFIRA 1999? This free workshop manual will help you to do it yourself
    Remove the fastening bolt.
  9. Step 9
    Changing of Control Arm on Opel Zafira f75 2000 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the front arm fastener. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
  10. Step 10
    OPEL ZAFIRA 2.0 DTI 16V (F75) Control Arm replacement: online guides and video tutorials
    Unscrew the rear fastener connecting the control arm to the subframe. Use a combination spanner #18 (2 pieces).
  11. Step 11
    Replacing Control Arm on Opel Zafira f75 2002 2.0 DTI 16V (F75) by yourself
    Remove the rear fastener of the control arm.
  12. Step 12
    Zafira A (T98) 2.2 16V (F75) 2003 Control Arm DIY replacement workshop manual
    Release the fastener that connects the control arm ball joint to the steering knuckle. Use a flat metal-working chisel. Use a hammer.
  13. Step 13
    How to change Control Arm on OPEL Zafira A (T98) 2004 - tips and tricks
    Disconnect the lower arm from the steering knuckle.
  14. Step 14
    Step-by-step recommendations for DIY replacement Opel Zafira f75 2005 2.2 16V (F75) Control Arm
    Remove the front fastener of the control arm.
  15. Step 15
    DIY replacement of Control Arm on OPEL Zafira A (T98) 2.2 DTI 16V (F75) 1999 is not an issue anymore with our step-by-step tutorial
    Remove the arm.
  16. Step 16
    How to change Control Arm on Opel Zafira f75 1999 - free PDF and video manuals
    Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
  17. Step 17
    How to replace OPEL Zafira A (T98) 2.0 DTI 16V (F75) 2000 Control Arm - step-by-step manuals and video guides
    Install a new arm. Use a rubber mallet. Use a crowbar.
    Replacement: front lower arm – Opel Zafira F75. AUTODOC experts recommend:
    During the installation process, use only new bolts and nuts.Do not damage the ball joint cover.
  18. Step 18
    Opel Zafira f75 1.8 16V (F75) 2001 Control Arm replacement: free workshop manuals
    Install the control arm fasteners.
  19. Step 19
    Changing Control Arm on OPEL Zafira A (T98) 1.6 16V (F75) 2002 by yourself
    Connect the lower arm to the steering knuckle.
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DIY OPEL Zafira A (T98) Control Arm replacement - online guide
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