When to replace the Brake Pads on your VOLVO XC90
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) 2.5, VOLVO XC90 I (275) 2.5 AWD, VOLVO XC90 I (275) D5 AWD View more

The steps may slightly vary depending on the car design.

How to change rear brake discs and rear brake pads on VOLVO XC90 1 TUTORIAL | AUTODOC

video
All the parts you need to replace – Brake Pads for XC90 I (275) and other VOLVO models
Tools
Replacement: brake pads – Volvo XC90 1. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
HEX bit no.H7
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Wheel chock
Replacement: brake pads – Volvo XC90 1. Tip from AUTODOC:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • Please note: all work on the car – Volvo XC90 1 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Pads on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Brake Pads - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Volvo XC90 Mk1 2.5 T AWD 2004 Brake Pads replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Pads on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove VOLVO XC90 3.2 AWD 2006 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Volvo XC90 1
  6. Step 6
    How to replace Brake Pads on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Pads replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  8. Step 8
    Need to know how to renew Brake Pads on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  9. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    Changing of Brake Pads on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 11
    Spread the brake pads. Use a crowbar.
    Step 12
    VOLVO XC90 D5 AWD Brake Pads replacement: online guides and video tutorials
    Remove the brake caliper. Use a flat screwdriver.
    Replacement: brake pads – Volvo XC90 1. AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 13
    Replacing Brake Pads on Volvo XC90 Mk1 2012 D5 AWD by yourself
    Remove the brake pads.
    Replacement: brake pads – Volvo XC90 1. Professionals recommend:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  12. Step 14
    XC90 I (275) 3.2 AWD 2013 Brake Pads DIY replacement workshop manual
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – Volvo XC90 1. After applying the spray, wait a few minutes.
  13. Step 15
    How to change Brake Pads on VOLVO XC90 I (275) 2014 - tips and tricks
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  14. Step 16
    Step-by-step recommendations for DIY replacement Volvo XC90 Mk1 2002 3.2 AWD Brake Pads
    Press in the brake caliper piston. Use brake caliper wind back tool.
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DIY VOLVO XC90 I (275) Brake Pads replacement - online guide
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