Important!
This replacement procedure can be used for:
VW GOLF PLUS (5M1, 521) 1.6 TDI, VW Jetta Mk5 (1K) 1.6 TDI, VW GOLF VI (5K1) 1.6 TDI, VW Golf VI Variant (AJ5) 1.6 TDI

The steps may slightly vary depending on the car design.

How to replace rear brake discs / rear brake rotors on VW TOURAN 1 (1T3) [TUTORIAL AUTODOC]

Required tools:
Required tools:
XZN socket bit # 14
Torx bit T30
Torque wrench
Rubber mallet
Copper grease
Wire brush
WD-40 spray
Brake cleaner
Wheel impact socket #17
Crow bar
Wheel chock
AUTODOC recommends:
  • Replace the brake disks on the car VOLKSWAGEN TOURAN I (1T3) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Discs on Touran 1t3 2005 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace VW TOURAN (1T3) 1.6 TDI 2006 Brake Discs - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Touran 1t3 2.0 TDI 2007 Brake Discs replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #17.
  4. Changing Brake Discs on VW TOURAN (1T3) 1.4 TSI EcoFuel 2008 by yourself
    Step 4
    Raise the rear of the car and secure on supports.
  5. How to remove VW TOURAN 1.2 TSI 2009 Brake Discs - online easy-to-follow instructions
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. How to replace Brake Discs on VW TOURAN (1T3) 2010: download PDF manuals and video instructions
    Step 6
    Remove the wheel.
  7. How hard is it to do yourself: Brake Discs replacement on Touran 1t3 2.0 TDI 2011 - download illustrated guide
    Step 7
    Disconnect the ABS sensor electric socket.Disconnect the brake pad wear sensor plug.Remove the ABS sensor connector. Remove the connector of the brake pad wear sensor.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
    Step 8
    Spread the brake pads.
    Step 9
    Use a crowbar.
  8. Need to know how to renew Brake Discs on VW TOURAN ? This free workshop manual will help you to do it yourself
    Step 10
    Clean the brake caliper bracket fasteners. Use a wire brush.Treat the brake caliper bracket fasteners. Use WD-40 spray.
  9. Changing of Brake Discs on Touran 1t3 2013 won't be an issue if you follow this illustrated step-by-step guide
    Step 11
    Unscrew the caliper bracket fastening.Use XZN #14.
  10. VW TOURAN 1.4 TSI EcoFuel Brake Discs replacement: online guides and video tutorials
    Step 12
    Remove the brake caliper together with its bracket.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Replacing Brake Discs on Touran 1t3 2006 1.6 TDI by yourself
    Step 13
    Unscrew the brake disc mounting bolts and remove it.Use Torx T30.
    AUTODOC recommends:
    If necessary, use a rubber mallet.
  12. TOURAN (1T3) 1.2 TSI 2007 Brake Discs DIY replacement workshop manual
    Step 14
    Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
  13. How to change Brake Discs on VW TOURAN (1T3) 2008 - tips and tricks
    Step 15
    Remove anti-corrosion grease from the new brake disk.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
    Step 16
    Install the brake disc.
  14. Step-by-step recommendations for DIY replacement Touran 1t3 2009 1.2 TSI Brake Discs
    Step 17
    Tighten the brake disc fastening.Use Torx T30.Use a torque wrench.Tighten it to 9 Nm torque.
  15. DIY replacement of Brake Discs on VW TOURAN (1T3) 1.4 TSI 2010 is not an issue anymore with our step-by-step tutorial
    Step 18
    Clean the mounting seats of the caliper and its bracket.Use a wire brush.Use WD-40 spray.
    Step 19
    Install the brake caliper together with its bracket.
  16. How to change Brake Discs on Touran 1t3 2005 - free PDF and video manuals
    Step 20
    Tighten the brake caliper bracket.Use XZN #14. Use a torque wrench.Tighten it to 90 Nm torque.
  17. How to replace VW TOURAN (1T3) 1.6 TDI 2006 Brake Discs - step-by-step manuals and video guides
    Step 21
    Connect the ABS sensor electric socket.Connect the brake pad wear sensor plug.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
    Step 22
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  18. Touran 1t3 2.0 TDI 2007 Brake Discs replacement: free workshop manuals
    Step 23
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  19. Changing Brake Discs on VW TOURAN (1T3) 1.4 TSI EcoFuel 2008 by yourself
    Step 24
    Screw in the wheel bolts.Use wheel impact socket #17.
  20. How to remove VW TOURAN 1.2 TSI 2009 Brake Discs - online easy-to-follow instructions
    Step 25
    Lower the car and working in a cross order, tighten the wheel bolts.Use a torque wrench.Tighten it to 120 Nm torque.
  21. How to replace Brake Discs on VW TOURAN (1T3) 2010: download PDF manuals and video instructions
    Step 26
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  22. How hard is it to do yourself: Brake Discs replacement on Touran 1t3 2.0 TDI 2011 - download illustrated guide
    Step 27
    Tighten the brake fluid reservoir cap. Close the hood.
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DIY VW TOURAN (1T3) Brake Discs replacement - online guide
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