When to replace the Brake Calipers on your VW TOURAN
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel, VW TOURAN (1T1, 1T2) 1.6 BiFuel View more

The steps may slightly vary depending on the car design.

How to change rear brake caliper on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Calipers for TOURAN (1T1, 1T2) and other VW models
How to change Brake caliper on Touran Mk1 1.9 TDI – step-by-step instructions for straightforward car repair
Brake caliper
How to change Brake Caliper Axle Kit on Touran Mk1 1.9 TDI – step-by-step instructions for straightforward car repair
Brake Caliper Axle Kit
Tools
Replacement: brake caliper – VW Touran 1T1 1T2. Tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #11
Combination spanner #13
Combination spanner #15
Drive socket # 11
Drive socket # 13
HEX bit no.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Fluid container
Brake bleeder kit
Brake hose clip
Crow bar
Rubber mallet
Water pump pliers
Wheel chock
Replacement: brake caliper – VW Touran 1T1 1T2. Professionals recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VW Touran 1T1 1T2. Use the following procedure:
  1. Step 1
    How to change Brake Calipers on Touran Mk1 2003 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
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    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Calipers on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
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    Unscrew the wheel bolts.
    Replacement: brake caliper – VW Touran 1T1 1T2. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Calipers on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Calipers replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Brake Calipers on VW TOURAN 2010? This free workshop manual will help you to do it yourself
    Loosen the fastener connecting the brake pipe to the brake hose. Use a combination spanner #11.
  9. Step 9
    Changing of Brake Calipers on Touran Mk1 2003 won't be an issue if you follow this illustrated step-by-step guide
    Loosen the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  10. Step 10
    VW TOURAN 2.0 TDI Brake Calipers replacement: online guides and video tutorials
    Clamp the brake hose off using a brake hose clamp.
  11. Step 11
    Replacing Brake Calipers on Touran Mk1 2005 1.9 TDI by yourself
    Put a container for gathering brake fluid beneath.
  12. Step 12
    Unscrew the fastener connecting the brake pipe to the brake hose. Use a combination spanner #11.
    Step 13
    TOURAN (1T1, 1T2) 1.6 FSI 2006 Brake Calipers DIY replacement workshop manual
    Remove the brake hose retaining clip. Use a crowbar.
  13. Step 14
    How to change Brake Calipers on VW TOURAN (1T1, 1T2) 2007 - tips and tricks
    Remove the retaining clip of the parking brake cable. Use a crowbar.
  14. Step 15
    Press the parking brake actuator lever on the brake caliper.
    Step 16
    Disconnect the parking brake cable from the caliper. Use water pump pliers.
    Step 17
    Step-by-step recommendations for DIY replacement Touran Mk1 2008 1.6 FSI Brake Calipers
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  15. Step 18
    DIY replacement of Brake Calipers on VW TOURAN (1T1, 1T2) 2.0 TDI 2009 is not an issue anymore with our step-by-step tutorial
    Remove the brake caliper.
    Replacement: brake caliper – VW Touran 1T1 1T2. AUTODOC experts recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  16. Step 19
    How to change Brake Calipers on Touran Mk1 2003 - free PDF and video manuals
    Unscrew the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
  17. Step 20
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Brake Calipers - step-by-step manuals and video guides
    Install the brake caliper and fix it.
  18. Step 21
    Touran Mk1 2.0 TDI 16V 2005 Brake Calipers replacement: free workshop manuals
    Tighten the brake caliper fasteners. Use a combination spanner #15. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
  19. Step 22
    Install the parking brake cable into the brake caliper bracket. Use water pump pliers.
    Step 23
    Changing Brake Calipers on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Secure the parking brake cable with the retaining clip.
  20. Step 24
    How to remove VW TOURAN 1.6 FSI 2007 Brake Calipers - online easy-to-follow instructions
    Unscrew the brake hose plug. Use HEX No.H7. Use a ratchet wrench.
  21. Step 25
    How to replace Brake Calipers on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Treat the brake pipe. Use a brake cleaner.
    Replacement: brake caliper – VW Touran 1T1 1T2. Tip:
    After applying the spray, wait a few minutes.
  22. Step 26
    How hard is it to do yourself: Brake Calipers replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Screw in the fastener connecting the brake pipe to the brake caliper. Use a combination spanner #11.
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DIY VW TOURAN (1T1, 1T2) Brake Calipers replacement - online guide
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