When to replace the Brake Calipers on your FORD MONDEO
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
FORD MONDEO III Estate (BWY) 1.8 SCi, FORD MONDEO III Estate (BWY) ST220, FORD MONDEO III Estate (BWY) 2.0 TDCi, FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.5 V6 24V, FORD MONDEO III Estate (BWY) 2.0 16V, FORD MONDEO III Estate (BWY) 1.8 16V View more

The steps may slightly vary depending on the car design.

How to change a rear brake caliper on FORD MONDEO 3 TUTORIAL | AUTODOC

video
Tools
Replacement: brake caliper – Ford Mondeo BWY. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Flare nut spanner №11
Flare nut spanner №14
Combination spanner #19
Drive socket # 13
Wheel impact socket #19
Ratchet wrench
Torque wrench
Flat Screwdriver
Pliers
Round-nose pliers
Crow bar
Brake hose clip
Brake bleeder kit
Wheel chock
Replacement: brake caliper – Ford Mondeo BWY. Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – Ford Mondeo BWY. Recommended sequence of steps:
  1. Step 1
    How to change Brake Calipers on Ford Mondeo bwy 2000 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Ford Mondeo bwy 2.0 TDCi 2002 Brake Calipers replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Changing Brake Calipers on FORD MONDEO III Estate (BWY) 1.8 16V 2003 by yourself
    Unscrew the wheel bolts.
    Replacement: brake caliper – Ford Mondeo BWY. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 6
    How to remove FORD MONDEO 2.2 TDCi 2004 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on FORD MONDEO III Estate (BWY) 2005: download PDF manuals and video instructions
    Spread the brake pads. Use a crowbar.
  7. Step 8
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 9
    How hard is it to do yourself: Brake Calipers replacement on Ford Mondeo bwy ST220 3.0 2006 - download illustrated guide
    Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
  8. Step 10
    Remove the fastening bolts (2 pieces).
    Step 11
    Need to know how to renew Brake Calipers on FORD MONDEO 2007? This free workshop manual will help you to do it yourself
    Release the parking brake cable. Use a flat screwdriver. Use pliers.
  9. Step 12
    Clamp the brake hose off using a brake hose clamp.
    Step 13
    Changing of Brake Calipers on Ford Mondeo bwy 2000 won't be an issue if you follow this illustrated step-by-step guide
    Loosen the brake hose fastening. Use a flare nut spanner #14.
  10. Step 14
    FORD MONDEO 1.8 SCi Brake Calipers replacement: online guides and video tutorials
    Remove the brake caliper. Use a flat screwdriver.
    Replacement: brake caliper – Ford Mondeo BWY. Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 15
    Detach the parking brake cable from the bracket on the brake caliper.
    Step 16
    Replacing Brake Calipers on Ford Mondeo bwy 2002 2.0 16V by yourself
    Unscrew the brake hose from the brake caliper.
  12. Step 17
    MONDEO III Estate (BWY) 2.2 TDCi 2003 Brake Calipers DIY replacement workshop manual
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – Ford Mondeo BWY. After applying the spray, wait a few minutes.
  13. Step 18
    How to change Brake Calipers on FORD MONDEO III Estate (BWY) 2004 - tips and tricks
    Install and fix the brake hose into a new caliper.
  14. Step 19
    Install the parking brake cable into the brake caliper bracket.
    Step 20
    Step-by-step recommendations for DIY replacement Ford Mondeo bwy 2005 2.2 TDCi Brake Calipers
    Install the brake caliper and fix it.
  15. Step 21
    DIY replacement of Brake Calipers on FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Install the fastening bolts (2 pieces).
  16. Step 22
    How to change Brake Calipers on Ford Mondeo bwy 2000 - free PDF and video manuals
    Tighten the brake caliper fasteners. Use a combination spanner #19. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
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DIY FORD MONDEO III Estate (BWY) Brake Calipers replacement - online guide
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