Important!
This replacement procedure can be used for:
FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III Estate (BWY) 1.8 16V

The steps may slightly vary depending on the car design.

How to change a front brake caliper on FORD MONDEO 3 TUTORIAL | AUTODOC

Required tools:
Required tools:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Flare nut spanner №11
Flare nut spanner №14
Combination spanner #19
Drive socket # 13
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake hose clip
Flat Screwdriver
Brake bleeder kit
Wheel chock
All the parts you need to replace – Brake Calipers for MONDEO III Estate (BWY) and other FORD models
How to change Brake Caliper on Ford Mondeo bwy 2.0 16V – step-by-step instructions for straightforward car repair
Brake Caliper
How to change Brake Caliper on FORD MONDEO III Saloon (B4Y) 1.8 16V – tips for proper car maintenance
FORD MONDEO III Saloon (B4Y) 1.8 16V
Simple DIY car repair steps – Replacing Brake Caliper on FORD MONDEO III (B5Y) 1.8 16V
FORD MONDEO III (B5Y) 1.8 16V
Easy tricks to help you to replace Brake Caliper on FORD MONDEO III Estate (BWY) 1.8 16V
FORD MONDEO III Estate (BWY) 1.8 16V
AUTODOC recommends:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Calipers on Ford Mondeo bwy 2000 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Calipers - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Ford Mondeo bwy 2.0 TDCi 2002 Brake Calipers replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #19.
  4. Changing Brake Calipers on FORD MONDEO III Estate (BWY) 1.8 16V 2003 by yourself
    Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. How to remove FORD MONDEO 2.2 TDCi 2004 Brake Calipers - online easy-to-follow instructions
    Step 6
    Remove the wheel.
  6. How to replace Brake Calipers on FORD MONDEO III Estate (BWY) 2005: download PDF manuals and video instructions
    Step 7
    Clean the area where the brake hose is connected to the caliper, and the guide pins area.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  7. How hard is it to do yourself: Brake Calipers replacement on Ford Mondeo bwy ST220 3.0 2006 - download illustrated guide
    Step 8
    Clamp the brake hose off using a brake hose clamp.
    Step 9
    Loosen the brake hose fastening.Use a flare nut spanner #14.
  8. Need to know how to renew Brake Calipers on FORD MONDEO ? This free workshop manual will help you to do it yourself
    Step 10
    Clean the brake caliper fasteners.Use a wire brush.Use WD-40 spray.
  9. Changing of Brake Calipers on Ford Mondeo bwy 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 11
    Unscrew the brake caliper fastening.Use a combination spanner #19.Use a drive socket #13.Use a ratchet wrench.
  10. FORD MONDEO 1.8 SCi Brake Calipers replacement: online guides and video tutorials
    Step 12
    Remove the guide pins from the brake caliper.
  11. Replacing Brake Calipers on Ford Mondeo bwy 2002 2.0 16V by yourself
    Step 13
    Remove the brake caliper.Use a flat screwdriver.
    AUTODOC recommends:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  12. MONDEO III Estate (BWY) 2.2 TDCi 2003 Brake Calipers DIY replacement workshop manual
    Step 14
    Unscrew the brake hose from the brake caliper.Use a flare nut spanner #14.
    Step 15
    Disconnect the brake hose.
  13. How to change Brake Calipers on FORD MONDEO III Estate (BWY) 2004 - tips and tricks
    Step 16
    Treat the brake hose.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
    Step 17
    Install and fix the brake hose into a new caliper.
  14. Step-by-step recommendations for DIY replacement Ford Mondeo bwy 2005 2.2 TDCi Brake Calipers
    Step 18
    Install the brake caliper and fix it.
  15. DIY replacement of Brake Calipers on FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Step 19
    Screw in the guide pins.
  16. How to change Brake Calipers on Ford Mondeo bwy 2000 - free PDF and video manuals
    How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Calipers - step-by-step manuals and video guides
    Step 20.1
    Tighten the brake caliper fasteners.
    Step 20.2
    Use a combination spanner #19.Use a drive socket #13.Use a torque wrench.Tighten it to 50 Nm torque.
  17. Ford Mondeo bwy 2.0 TDCi 2002 Brake Calipers replacement: free workshop manuals
    Step 21
    Tighten the fastener connecting the brake pipe to the brake caliper.Use a flare nut spanner #14.Use a torque wrench.Tighten it to 18 Nm torque.
  18. Changing Brake Calipers on FORD MONDEO III Estate (BWY) 1.8 16V 2003 by yourself
    Step 22
    Remove the brake hose clamp.
  19. How to remove FORD MONDEO 2.2 TDCi 2004 Brake Calipers - online easy-to-follow instructions
    Step 23
    Connect the brake bleeder kit to the brake bleeder screw.
  20. How to replace Brake Calipers on FORD MONDEO III Estate (BWY) 2005: download PDF manuals and video instructions
    Step 24
    Undo the brake bleeder screw.Use a flare nut spanner #11.
    Step 25
    Bleed the brake caliper system.Without starting the engine, press the brake pedal several times until you feel significant resistance.
  21. How hard is it to do yourself: Brake Calipers replacement on Ford Mondeo bwy ST220 3.0 2006 - download illustrated guide
    Step 26
    Tighten the brake caliper bleed screw.Use a flare nut spanner #11.Use a torque wrench.Tighten it to 13 Nm torque.
  22. Need to know how to renew Brake Calipers on FORD MONDEO ? This free workshop manual will help you to do it yourself
    Step 27
    Disconnect the brake bleeder kit.
  23. Changing of Brake Calipers on Ford Mondeo bwy 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 28
    Clean dirt from the brake hose bolt.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  24. FORD MONDEO 1.8 SCi Brake Calipers replacement: online guides and video tutorials
    Step 29
    Clean the brake caliper surface.
    Step 30
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  25. Replacing Brake Calipers on Ford Mondeo bwy 2002 2.0 16V by yourself
    Step 31
    Clean the brake disk surface.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  26. MONDEO III Estate (BWY) 2.2 TDCi 2003 Brake Calipers DIY replacement workshop manual
    Step 32
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  27. How to change Brake Calipers on FORD MONDEO III Estate (BWY) 2004 - tips and tricks
    Step 33
    Screw in the wheel bolts.Use wheel impact socket #19.
  28. Step-by-step recommendations for DIY replacement Ford Mondeo bwy 2005 2.2 TDCi Brake Calipers
    Step 34
    Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 120 nm torque.
  29. DIY replacement of Brake Calipers on FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Step 35
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  30. How to change Brake Calipers on Ford Mondeo bwy 2000 - free PDF and video manuals
    Step 36
    Tighten the brake fluid reservoir cap. Close the hood.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
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DIY FORD MONDEO III Estate (BWY) Brake Calipers replacement - online guide
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