Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Estate (DA_, FFS, DS) 1.6 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi, FORD C-MAX (DM2) 1.6 TDCi

The steps may slightly vary depending on the car design.

How to change a front brake caliper on FORD FOCUS 2 TUTORIAL | AUTODOC

Required tools:
Required tools:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Brake caliper guide pins grease
Combination spanner #9
Flare nut spanner №14
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake hose clip
Flat Screwdriver
Crow bar
Brake bleeder kit
Wheel chock
All the parts you need to replace – Brake Calipers for Focus II Hatchback (DA_, HCP, DP) and other FORD models
How to change Brake Caliper on FORD FOCUS II (DA_) 1.6 TDCi – step-by-step instructions for straightforward car repair
Brake Caliper
How to change Brake Caliper on FORD Focus II Estate (DA_, FFS, DS) 1.6 TDCi – tips for proper car maintenance
FORD Focus II Estate (DA_, FFS, DS) 1.6 TDCi
Simple DIY car repair steps – Replacing Brake Caliper on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi
Easy tricks to help you to replace Brake Caliper on FORD C-MAX (DM2) 1.6 TDCi
FORD C-MAX (DM2) 1.6 TDCi
Brake Caliper removal & installation, incredibly easy steps for FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi
FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi
AUTODOC recommends:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Calipers on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Calipers - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Calipers replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #19.
  4. Changing Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. How to remove FORD FOCUS 1.6 Ti 2008 Brake Calipers - online easy-to-follow instructions
    Step 6
    Remove the wheel.
  6. How to replace Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 7
    Detach the brake caliper retaining spring.Use a flat screwdriver.
  7. How hard is it to do yourself: Brake Calipers replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 8
    Remove the dust boot caps of the brake caliper guide pins.Use a flat screwdriver.
  8. Need to know how to renew Brake Calipers on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 9
    Clean the area where the brake hose is connected to the caliper, and the guide pins area.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  9. Changing of Brake Calipers on FORD FOCUS II (DA_) 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 10
    Clamp the brake hose off using a brake hose clamp.
  10. FORD FOCUS 2.0 Brake Calipers replacement: online guides and video tutorials
    Step 11
    Loosen the brake hose fastening.Use a flare nut spanner #14.
  11. Replacing Brake Calipers on FORD FOCUS II (DA_) 2005 1.6 TDCi by yourself
    Step 12
    Clean the brake caliper fasteners.Use a wire brush.Use WD-40 spray.
    Step 13
    Unscrew the brake caliper fastening.Use HEX No.H7.Use a ratchet wrench.
  12. Focus II Hatchback (DA_, HCP, DP) 1.6 Ti 2006 Brake Calipers DIY replacement workshop manual
    Step 14
    Remove the guide pins from the brake caliper.
    Step 15
    Spread the brake pads.Use a crowbar.
  13. How to change Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2007 - tips and tricks
    Step 16
    Remove the brake caliper.
    AUTODOC recommends:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  14. Step-by-step recommendations for DIY replacement FORD FOCUS II (DA_) 2008 1.6 Ti Brake Calipers
    Step 17
    Remove the brake pads.
  15. DIY replacement of Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Step 18
    Unscrew the brake hose from the brake caliper.Use a flare nut spanner #14.
  16. How to change Brake Calipers on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 19
    Disconnect the brake hose.
  17. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Calipers - step-by-step manuals and video guides
    Step 20
    Treat the brake hose.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  18. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Calipers replacement: free workshop manuals
    Step 21
    Install and fix the brake hose into a new caliper.Use a flare nut spanner #14.
  19. Changing Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 22
    Remove the brake hose clamp.
  20. How to remove FORD FOCUS 1.6 Ti 2008 Brake Calipers - online easy-to-follow instructions
    Step 23
    Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.
    Step 24
    Install the brake pads.
    AUTODOC recommends:
    If going to use the old brake pads, clean them.
  21. How to replace Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 25
    Install the brake caliper and fix it.
  22. How hard is it to do yourself: Brake Calipers replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 26
    Clean the brake caliper guide pins.
  23. Need to know how to renew Brake Calipers on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 27
    Treat the brake caliper guide pins.Use the brake caliper guide pin grease.
    AUTODOC recommends:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  24. Changing of Brake Calipers on FORD FOCUS II (DA_) 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 28
    Screw in the guide pins.
  25. FORD FOCUS 2.0 Brake Calipers replacement: online guides and video tutorials
    Step 29
    Tighten the brake caliper fasteners.Use HEX No.H7.Use a torque wrench.Tighten it to 35 Nm torque.
  26. Replacing Brake Calipers on FORD FOCUS II (DA_) 2005 1.6 TDCi by yourself
    Step 30
    Install the dust boot caps of the brake caliper guide pins.
  27. Focus II Hatchback (DA_, HCP, DP) 1.6 Ti 2006 Brake Calipers DIY replacement workshop manual
    Step 31
    Clean the brake caliper surface.
    Step 32
    Tighten the fastener connecting the brake pipe to the brake caliper.Use a flare nut spanner #14.Use a torque wrench.Tighten it to 18 Nm torque.
  28. How to change Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2007 - tips and tricks
    Step 33
    Connect the brake bleeder kit to the brake bleeder screw.
  29. Step-by-step recommendations for DIY replacement FORD FOCUS II (DA_) 2008 1.6 Ti Brake Calipers
    Step 34
    Undo the brake bleeder screw.Use a combination spanner #9.
  30. DIY replacement of Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Step 35
    Bleed the brake caliper system.Without starting the engine, press the brake pedal several times until you feel significant resistance.
  31. How to change Brake Calipers on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 36
    Tighten the brake caliper bleed screw.Use a combination spanner #9.Use a torque wrench.Tighten it to 11 Nm torque.
  32. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Calipers - step-by-step manuals and video guides
    Step 37
    Disconnect the brake bleeder kit.
    Step 38
    Clean dirt from the brake hose bolt.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  33. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Calipers replacement: free workshop manuals
    Step 39
    Install the brake caliper retaining spring.
  34. Changing Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 40
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  35. How to remove FORD FOCUS 1.6 Ti 2008 Brake Calipers - online easy-to-follow instructions
    Step 41
    Clean the brake disk surface.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  36. How to replace Brake Calipers on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 42
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  37. How hard is it to do yourself: Brake Calipers replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 43
    Screw in the wheel bolts.Use wheel impact socket #19.
  38. Need to know how to renew Brake Calipers on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 44
    Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 120 nm torque.
  39. Changing of Brake Calipers on FORD FOCUS II (DA_) 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 45
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  40. FORD FOCUS 2.0 Brake Calipers replacement: online guides and video tutorials
    Step 46
    Tighten the brake fluid reservoir cap. Close the hood.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
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DIY FORD Focus II Hatchback (DA_, HCP, DP) Brake Calipers replacement - online guide
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