Important!
This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 1.6 FSI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 2.0 FSI, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel View more

The steps may slightly vary depending on the car design.

How to change rear shock absorber on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Shock Absorber for TOURAN (1T1, 1T2) and other VW models
Tools
Replacement: shock absorbers – VW Touran 1T1 1T2. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #18
Combination spanner #21
Drive socket # 16
Drive socket # 17
Drive socket # 18
Drive socket # 21
Wheel impact socket #17
Ratchet wrench
Torque wrench
Hammer
Tap wrench
Crow bar
Shock absorber socket DD №6
Vice
Hydraulic transmission jack
Wheel chock
Replacement: shock absorbers – VW Touran 1T1 1T2. Professionals recommend:
  • Both shock absorbers of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right shock absorbers of the rear suspension.
  • All work should be done with the engine stopped.
Replacement: shock absorbers – VW Touran 1T1 1T2. Recommended sequence of steps:
  1. Step 1
    How to change Shock Absorber on Touran Mk1 2003 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Shock Absorber - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Touran Mk1 2.0 TDI 16V 2005 Shock Absorber replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Shock Absorber on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Unscrew the wheel bolts.
    Replacement: shock absorbers – VW Touran 1T1 1T2. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove VW TOURAN 1.6 FSI 2007 Shock Absorber - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Shock Absorber on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Shock Absorber replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Make a mark on the camber adjustment bolt.
  8. Step 8
    Need to know how to renew Shock Absorber on VW TOURAN 2010? This free workshop manual will help you to do it yourself
    Unscrew the arm fastening to the beam. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
  9. Step 9
    Changing of Shock Absorber on Touran Mk1 2003 won't be an issue if you follow this illustrated step-by-step guide
    Support the arm. Use a hydraulic transmission jack.
  10. Step 10
    VW TOURAN 2.0 TDI Shock Absorber replacement: online guides and video tutorials
    Clean the exhaust system fastener. Use WD-40 spray.
  11. Step 11
    Replacing Shock Absorber on Touran Mk1 2005 1.9 TDI by yourself
    Remove the exhaust system fastener. Use a crowbar.
  12. Step 12
    TOURAN (1T1, 1T2) 1.6 FSI 2006 Shock Absorber DIY replacement workshop manual
    Remove the fastening bolt. Use a crowbar. Use a hammer.
  13. Step 13
    How to change Shock Absorber on VW TOURAN (1T1, 1T2) 2007 - tips and tricks
    Remove the support from under the arm.
    AUTODOC recommends:
    Replacement: shock absorbers – VW Touran 1T1 1T2. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  14. Step 14
    Step-by-step recommendations for DIY replacement Touran Mk1 2008 1.6 FSI Shock Absorber
    Take out the spring.
  15. Step 15
    DIY replacement of Shock Absorber on VW TOURAN (1T1, 1T2) 2.0 TDI 2009 is not an issue anymore with our step-by-step tutorial
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  16. Step 16
    How to change Shock Absorber on Touran Mk1 2003 - free PDF and video manuals
    Unscrew the lower fastener of the shock absorber. Use a drive socket #16. Use a tap wrench.
  17. Step 17
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Shock Absorber - step-by-step manuals and video guides
    Unscrew the upper fastener of the shock absorber. Use a drive socket #16. Use a tap wrench.
    Replacement: shock absorbers – VW Touran 1T1 1T2. AUTODOC recommends:
    To avoid injuries, hold the shock absorber when undoing the fastening bolts.
  18. Step 18
    Touran Mk1 2.0 TDI 16V 2005 Shock Absorber replacement: free workshop manuals
    Remove the shock absorber.
  19. Step 19
    Changing Shock Absorber on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Grip the shock absorber in a vice.
  20. Step 20
    How to remove VW TOURAN 1.6 FSI 2007 Shock Absorber - online easy-to-follow instructions
    Remove the protective cap of the shock absorber mount. Use a crowbar.
  21. Step 21
    How to replace Shock Absorber on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Clean the shock absorber rod fastener. Use a wire brush. Use WD-40 spray.
  22. Step 22
    How hard is it to do yourself: Shock Absorber replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Remove the shock absorber piston rod fastening. Use a shock absorber socket DD№6. Use a drive socket #17. Use a ratchet wrench.
  23. Step 23
    Need to know how to renew Shock Absorber on VW TOURAN 2010? This free workshop manual will help you to do it yourself
    Remove the shock absorber mount, boot and bump stop.
    Replacement: shock absorbers – VW Touran 1T1 1T2. Tip from AUTODOC:
    Examine the shock absorber dust cap and the bump stop. Replace them if necessary. Before installing a new shock absorber you should pump it manually 3-5 times.
  24. Step 24
    Changing of Shock Absorber on Touran Mk1 2003 won't be an issue if you follow this illustrated step-by-step guide
    Install the mount, boot and bump stop onto a new shock absorber.
  25. Step 25
    VW TOURAN 2.0 TDI Shock Absorber replacement: online guides and video tutorials
    Screw the shock strut piston rod upper fastening. Use a shock absorber socket DD№6. Use a drive socket #17. Use a torque wrench. Tighten it to 25 Nm torque.
  26. Step 26
    Replacing Shock Absorber on Touran Mk1 2005 1.9 TDI by yourself
    Treat the shock absorber rod fastener. Use copper grease.
  27. Step 27
    TOURAN (1T1, 1T2) 1.6 FSI 2006 Shock Absorber DIY replacement workshop manual
    Install the protective cap of the shock absorber mount.
  28. Step 28
    How to change Shock Absorber on VW TOURAN (1T1, 1T2) 2007 - tips and tricks
    Release the vice and take out the shock absorber.
  29. Step 29
    Step-by-step recommendations for DIY replacement Touran Mk1 2008 1.6 FSI Shock Absorber
    Clean the shock absorber mounting seats. Use a wire brush. Use WD-40 spray.
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DIY VW TOURAN (1T1, 1T2) Shock Absorber replacement - online guide
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