Important!
This replacement procedure can be used for:
VW PASSAT Variant (3B6) 1.9 TDI, VW PASSAT Variant (3B6) 1.6, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.3 VR5, VW PASSAT Variant (3B6) 1.8 T 20V, VW PASSAT Variant (3B6) 2.8 4motion, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.5 TDI 4motion, VW PASSAT Variant (3B6) 1.9 TDI 4motion, VW PASSAT Variant (3B6) 2.0 4motion, VW PASSAT Variant (3B6) 2.3 VR5 4motion, VW PASSAT Variant (3B6) 4.0 W8 4motion, VW PASSAT Variant (3B6) 2.0, VW PASSAT Variant (3B6) 2.5 TDI 4motion, VW PASSAT Variant (3B6) 2.5 TDI, VW PASSAT Variant (3B6) 2.0 TDI View more

The steps may slightly vary depending on the car design.

How to change tie rod end / track rod end on VW PASSAT 5 (B5) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Track Rod End for PASSAT Variant (3B6) and other VW models
How to change Track rod end on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair
Track rod end
How to change Rod Assembly on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair
Rod Assembly
How to change Repair Kit, tie rod on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair
Repair Kit, tie rod
How to change Mounting Kit, tie rod end on Passat 3B6 1.9 TDI – step-by-step instructions for straightforward car repair
Mounting Kit, tie rod end
Tools
Replacement: track rod end – VW Passat B5 Variant. Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #18
Combination spanner #22
Drive socket # 13
Drive socket # 15
Wheel impact socket #17
Ratchet wrench
Torque wrench
Hammer
Flat chisel
Vernier caliper
Wheel chock
Replacement: track rod end – VW Passat B5 Variant. AUTODOC experts recommend:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • During the installation process, use only new bolts and nuts.
  • Please note: all work on the car – VW Passat B5 Variant – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Passat 3B6 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Passat 3B6 1.8 T 20V 2002 Track Rod End replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 4
    Changing Track Rod End on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Unscrew the wheel bolts.
    Replacement: track rod end – VW Passat B5 Variant. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove VW PASSAT 1.6 2004 Track Rod End - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Track Rod End on VW PASSAT Variant (3B6) 2005: download PDF manuals and video instructions
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Track Rod End replacement on Passat 3B6 2.0 TDI 2000 - download illustrated guide
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #13. Use a ratchet wrench.
  8. Step 8
    Need to know how to renew Track Rod End on VW PASSAT 2001? This free workshop manual will help you to do it yourself
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #15. Use a ratchet wrench.
  9. Step 9
    Changing of Track Rod End on Passat 3B6 2002 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolt.
  10. Step 10
    VW PASSAT 1.9 TDI Track Rod End replacement: online guides and video tutorials
    Disconnect the tie rod end from the steering knuckle. Use a flat metal-working chisel. Use a hammer.
  11. Step 11
    Replacing Track Rod End on Passat 3B6 2004 1.9 TDI by yourself
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  12. Step 12
    PASSAT Variant (3B6) 1.6 2005 Track Rod End DIY replacement workshop manual
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  13. Step 13
    How to change Track Rod End on VW PASSAT Variant (3B6) 2000 - tips and tricks
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #18. Use a combination spanner #22.
  14. Step 14
    Step-by-step recommendations for DIY replacement Passat 3B6 2001 1.6 Track Rod End
    Screw the end out of the tie rod.
  15. Step 15
    DIY replacement of Track Rod End on VW PASSAT Variant (3B6) 1.9 TDI 4motion 2002 is not an issue anymore with our step-by-step tutorial
    Screw on a new tie rod end.
    Replacement: track rod end – VW Passat B5 Variant. AUTODOC recommends:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  16. Step 16
    How to change Track Rod End on Passat 3B6 2000 - free PDF and video manuals
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  17. Step 17
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 2001 Track Rod End - step-by-step manuals and video guides
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  18. Step 18
    Passat 3B6 1.8 T 20V 2002 Track Rod End replacement: free workshop manuals
    Treat the threaded part of the tie rod. Use copper grease.
  19. Step 19
    Changing Track Rod End on VW PASSAT Variant (3B6) 2.0 2003 by yourself
    Connect the tie rod end to the steering knuckle.
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DIY VW PASSAT Variant (3B6) Track Rod End replacement - online guide
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