Important!
This replacement procedure can be used for:
VAUXHALL Vivaro Van (X83) 2.0 ECOTEC, VAUXHALL Vivaro Van (X83) 1.9 DI, VAUXHALL Vivaro Van (X83) 1.9 DTI, VAUXHALL Vivaro Van (X83) 2.0 16V, VAUXHALL Vivaro Van (X83) 2.5 DTI, VAUXHALL Vivaro Van (X83) 2.5 CDTI, VAUXHALL Vivaro Van (X83) 2.0 CDTI, VAUXHALL Vivaro Van (X83) 2.0 CDTI View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Track Rod End for Vivaro Van (X83) and other VAUXHALL models
Alternative products
How to change Track rod end on Vauxhall Vivaro Van 2.0 CDTI – step-by-step instructions for straightforward car repair Track rod end
Tools
Replacement: track rod end – VAUXHALL VIVARO Box (F7). List of the tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Ceramic grease
Torque wrench
19 mm combination spanner
21 mm combination spanner
22 mm combination spanner
32 mm combination spanner
16 mm socket
17 mm socket
19 mm wheel impact socket
Ratchet wrench or power tool for removal/installation of threaded fasteners
Tommy bar
Vernier caliper
Ball joint separator
Inner tie rod tool
Slotted screwdriver
Long nose pliers
Combination pliers
Tin snips
Car lift or jack with jack stands, and wheel chocks
Replacement: track rod end – VAUXHALL VIVARO Box (F7). AUTODOC experts recommend:
  • Replace the tie rod ends in pairs.
  • The replacement procedure is identical for the left and right tie rod ends.
  • All the work should be carried out with the ignition switched off.
Replacement: track rod end – VAUXHALL VIVARO Box (F7). Recommended sequence of steps:
  1. Step 1
    How to change Track Rod End on Vauxhall Vivaro Van 2001 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VAUXHALL Vivaro Van (X83) 2.0 CDTI 2002 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel fasteners. Use a 19 mm wheel impact socket. Use a tommy bar.
  3. Step 3
    Raise the vehicle.
    Warning!
    If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
    Step 4
    Vauxhall Vivaro Van 1.9 DTI 2003 Track Rod End replacement: free workshop manuals
    Unscrew the wheel fasteners.
    Replacement: track rod end – VAUXHALL VIVARO Box (F7). AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the fasteners.
  4. Step 5
    Changing Track Rod End on VAUXHALL Vivaro Van (X83) 2.5 CDTI 2004 by yourself
    Remove the wheel.
  5. Step 6
    How to remove VAUXHALL VIVARO 2.5 DTI 2005 Track Rod End - online easy-to-follow instructions
    Clean all tie rod end connections. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Track Rod End on VAUXHALL Vivaro Van (X83) 2006: download PDF manuals and video instructions
    Measure and note down the length of the exposed portion of the tie rod thread or the number of turns the tie rod end made when being unscrewed to prevent wheel misalignment during reassembly. Use a vernier caliper.
  7. Step 8
    How hard is it to do yourself: Track Rod End replacement on Vauxhall Vivaro Van 2.0 16V 2007 - download illustrated guide
    Loosen the lock nut securing the tie rod end to the tie rod. Use a 19 mm combination spanner. Use a 21 mm combination spanner.
  8. Step 9
    Need to know how to renew Track Rod End on VAUXHALL VIVARO 2008? This free workshop manual will help you to do it yourself
    Unscrew the fastener connecting the tie rod end to the steering knuckle. Use a 16 mm socket. Use a ratchet wrench.
  9. Step 10
    Changing of Track Rod End on Vauxhall Vivaro Van 2009 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the tie rod end from the steering knuckle. Use a ball joint separator.
  10. Step 11
    VAUXHALL VIVARO 1.9 DTI Track Rod End replacement: online guides and video tutorials
    Unscrew the tie rod end from the tie rod.
  11. Step 12
    Replacing Track Rod End on Vauxhall Vivaro Van 2011 2.0 CDTI by yourself
    Unscrew the tie rod end lock nut.
  12. Step 13
    Vivaro Van (X83) 2.5 DTI 2012 Track Rod End DIY replacement workshop manual
    Clean the mounting seats of the tie rod end. Use a wire brush. Use an all-purpose cleaning spray.
  13. Step 14
    How to change Track Rod End on VAUXHALL Vivaro Van (X83) 2013 - tips and tricks
    Screw on a new tie rod end lock nut.
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