Important!
This replacement procedure can be used for:
MERCEDES-BENZ M-Class (W163) ML 350, MERCEDES-BENZ M-Class (W163) ML 350 (163.157), MERCEDES-BENZ M-Class (W163) ML 500 (163.175), MERCEDES-BENZ M-Class (W163) ML 400 CDI (163.128), MERCEDES-BENZ M-Class (W163) ML 55 AMG (163.174), MERCEDES-BENZ M-Class (W163) ML 430 (163.172), MERCEDES-BENZ M-Class (W163) ML 230 (163.136), MERCEDES-BENZ M-Class (W163) ML 320 (163.154) View more

The steps may slightly vary depending on the car design.

How to change tie rod end MERCEDES ML W163 [TUTORIAL AUTODOC]

video
All the parts you need to replace – Track Rod End for M-Class (W163) and other MERCEDES-BENZ models
How to change Track rod end on ML W163 ML 270 CDI 2.7 (163.113) – step-by-step instructions for straightforward car repair
Track rod end
How to change Rod Assembly on ML W163 ML 270 CDI 2.7 (163.113) – step-by-step instructions for straightforward car repair
Rod Assembly
How to change Repair Kit, tie rod on ML W163 ML 270 CDI 2.7 (163.113) – step-by-step instructions for straightforward car repair
Repair Kit, tie rod
How to change Mounting Kit, tie rod end on ML W163 ML 270 CDI 2.7 (163.113) – step-by-step instructions for straightforward car repair
Mounting Kit, tie rod end
Tools
Replacement: track rod end – Mercedes ML W163. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #15
Combination spanner #22
Combination spanner #24
Drive socket # 22
Wheel impact socket #17
Ratchet wrench
Ball joint puller
Vernier caliper
Wheel chock
Replacement: track rod end – Mercedes ML W163. AUTODOC experts recommend:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – Mercedes ML W163 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Secure the wheels with chocks.
    Step 2
    How to change Track Rod End on ML W163 1998 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 3
    How to replace MERCEDES-BENZ M-Class (W163) ML 270 CDI 2.7 (163.113) 1999 Track Rod End - step-by-step manuals and video guides
    Raise the front of the car and secure on supports.
  3. Step 4
    ML W163 ML 320 3.2 (163.154) 2000 Track Rod End replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Mercedes ML W163
  4. Step 5
    Changing Track Rod End on MERCEDES-BENZ M-Class (W163) ML 55 AMG 5.4 (163.174) 2001 by yourself
    Remove the wheel.
  5. Step 6
    How to remove MERCEDES-BENZ M-CLASS ML 430 4.3 (163.172) 2002 Track Rod End - online easy-to-follow instructions
    Clean the lock nut that connects the tie rod to the tie rod end. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Track Rod End on MERCEDES-BENZ M-Class (W163) 2003: download PDF manuals and video instructions
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  7. Step 8
    How hard is it to do yourself: Track Rod End replacement on ML W163 ML 500 5.0 (163.175) 2004 - download illustrated guide
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #22. Use a combination spanner #24.
  8. Step 9
    Need to know how to renew Track Rod End on MERCEDES-BENZ M-CLASS 2005? This free workshop manual will help you to do it yourself
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  9. Step 10
    Changing of Track Rod End on ML W163 1998 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #22. Use a ratchet wrench.
  10. Step 11
    MERCEDES-BENZ M-CLASS ML 350 3.7 (163.157) Track Rod End replacement: online guides and video tutorials
    Disconnect the tie rod end from the steering knuckle. Use a ball joint puller.
  11. Step 12
    Replacing Track Rod End on ML W163 2000 ML 270 CDI 2.7 (163.113) by yourself
    Screw the end out of the tie rod.
  12. Step 13
    M-Class (W163) ML 430 4.3 (163.172) 2001 Track Rod End DIY replacement workshop manual
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Track Rod End on MERCEDES-BENZ M-Class (W163) 2002 - tips and tricks
    Screw on a new tie rod end.
    Replacement: track rod end – Mercedes ML W163. Professionals recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  14. Step 15
    Step-by-step recommendations for DIY replacement ML W163 2003 ML 430 4.3 (163.172) Track Rod End
    Connect the tie rod end to the steering knuckle.
  15. Step 16
    DIY replacement of Track Rod End on MERCEDES-BENZ M-Class (W163) ML 400 CDI 4.0 (163.128) 2004 is not an issue anymore with our step-by-step tutorial
    Screw on the fastening nut that connects the tie rod end to the steering knuckle. Use a combination spanner #15. Use a combination spanner #22.
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DIY MERCEDES-BENZ M-Class (W163) Track Rod End replacement - online guide
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