Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Estate (DA_, FFS, DS) 1.6 TDCi, FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi, FORD C-MAX (DM2) 1.6 TDCi

The steps may slightly vary depending on the car design.

How to replace rear brake discs and brake pads on FORD FOCUS 2 [TUTORIAL AUTODOC]

Required tools:
Required tools:
Wire brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Copper grease
Drive socket # 13
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Wheel chock
AUTODOC recommends:
  • Replace the brake disks on the car Ford Focus 2 DA in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Discs on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Discs replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #19.
  4. Changing Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. How to remove FORD FOCUS 1.6 Ti 2008 Brake Discs - online easy-to-follow instructions
    Step 6
    Remove the wheel.
  6. How to replace Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 7
    Detach the brake caliper retaining spring.Use a flat screwdriver.
  7. How hard is it to do yourself: Brake Discs replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 8
    Remove the dust boot caps of the brake caliper guide pins.Use a flat screwdriver.
  8. Need to know how to renew Brake Discs on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 9
    Unscrew the brake caliper fastening.Use HEX No.H7.Use a ratchet wrench.
  9. Changing of Brake Discs on FORD FOCUS II (DA_) 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 10
    Remove the guide pins from the brake caliper.
    Step 11
    Spread the brake pads.Use a crowbar.
  10. FORD FOCUS 2.0 Brake Discs replacement: online guides and video tutorials
    Step 12
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Replacing Brake Discs on FORD FOCUS II (DA_) 2005 1.6 TDCi by yourself
    Step 13
    Remove the brake pads.
  12. Focus II Hatchback (DA_, HCP, DP) 1.6 Ti 2006 Brake Discs DIY replacement workshop manual
    Step 14
    Clean the brake caliper bracket fasteners.Use a wire brush.Use WD-40 spray.
  13. How to change Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2007 - tips and tricks
    Step 15
    Unscrew the caliper bracket fastening.Use a drive socket #13.Use a ratchet wrench.
  14. Step-by-step recommendations for DIY replacement FORD FOCUS II (DA_) 2008 1.6 Ti Brake Discs
    Step 16
    Remove the fastening bolts (2 pieces).
    Step 17
    Remove the caliper bracket
  15. DIY replacement of Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Step 18
    Remove the brake disc.
  16. How to change Brake Discs on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 19
    Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
  17. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Step 20
    Install the brake disc.
  18. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Discs replacement: free workshop manuals
    Step 21
    Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  19. Changing Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 22
    Install the brake caliper bracket
  20. How to remove FORD FOCUS 1.6 Ti 2008 Brake Discs - online easy-to-follow instructions
    Step 23
    Install the fastening bolts (2 pieces).
    Step 24
    Tighten the brake caliper bracketUse a drive socket #13.Use a torque wrench.Tighten it to 62 Nm torque.
  21. How to replace Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 25
    Install the brake pads.
  22. How hard is it to do yourself: Brake Discs replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 26
    Treat the brake caliper piston.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  23. Need to know how to renew Brake Discs on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 27
    Press in the brake caliper piston.Use brake caliper wind back tool.
  24. Changing of Brake Discs on FORD FOCUS II (DA_) 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 28
    Install the brake caliper and fix it.
  25. FORD FOCUS 2.0 Brake Discs replacement: online guides and video tutorials
    Step 29
    Clean the brake caliper guide pins.
  26. Replacing Brake Discs on FORD FOCUS II (DA_) 2005 1.6 TDCi by yourself
    Step 30
    Treat the brake caliper guide pins.Use the brake caliper guide pin grease.
  27. Focus II Hatchback (DA_, HCP, DP) 1.6 Ti 2006 Brake Discs DIY replacement workshop manual
    Step 31
    Screw in the guide pins.
  28. How to change Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2007 - tips and tricks
    Step 32
    Tighten the brake caliper fasteners.Use HEX No.H7.Use a torque wrench.Tighten it to 35 Nm torque.
  29. Step-by-step recommendations for DIY replacement FORD FOCUS II (DA_) 2008 1.6 Ti Brake Discs
    Step 33
    Install the dust boot caps of the brake caliper guide pins.
  30. DIY replacement of Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Step 34
    Install the brake caliper retaining spring.Use a flat screwdriver.
  31. How to change Brake Discs on FORD FOCUS II (DA_) 2004 - free PDF and video manuals
    Step 35
    Treat the surface where the brake disc contacts the wheel rim.Use copper grease.
  32. How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 Brake Discs - step-by-step manuals and video guides
    Step 36
    Clean the brake disk surface.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  33. FORD FOCUS II (DA_) 1.8 TDCi 2006 Brake Discs replacement: free workshop manuals
    Step 37
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  34. Changing Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Step 38
    Screw in the wheel bolts.Use wheel impact socket #19.
  35. How to remove FORD FOCUS 1.6 Ti 2008 Brake Discs - online easy-to-follow instructions
    Step 39
    Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 120 Nm torque.
  36. How to replace Brake Discs on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Step 40
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  37. How hard is it to do yourself: Brake Discs replacement on FORD FOCUS II (DA_) 1.8 Flexifuel 2010 - download illustrated guide
    Step 41
    Tighten the brake fluid reservoir cap.Close the hood.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
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DIY FORD Focus II Hatchback (DA_, HCP, DP) Brake Discs replacement - online guide
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