Important!
This replacement procedure can be used for:
FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III Estate (BWY) 1.8 16V

The steps may slightly vary depending on the car design.

How to change front brake discs and front brake pads on FORD MONDEO 3 TUTORIAL | AUTODOC

Required tools:
Required tools:
Wire brush
WD-40 spray
Brake cleaner
Brake caliper guide pins grease
Copper grease
Combination spanner #19
Drive socket # 13
Drive socket # 15
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Wheel chock
All the parts you need to replace – Brake Discs for MONDEO III Estate (BWY) and other FORD models
How to change Brake Disc on Ford Mondeo bwy 2.0 16V – step-by-step instructions for straightforward car repair
Brake Disc
How to change Brake Disc on FORD MONDEO III Saloon (B4Y) 1.8 16V – tips for proper car maintenance
FORD MONDEO III Saloon (B4Y) 1.8 16V
Simple DIY car repair steps – Replacing Brake Disc on FORD MONDEO III (B5Y) 1.8 16V
FORD MONDEO III (B5Y) 1.8 16V
Easy tricks to help you to replace Brake Disc on FORD MONDEO III Estate (BWY) 1.8 16V
FORD MONDEO III Estate (BWY) 1.8 16V
AUTODOC recommends:
  • Replace the brake disks on the car Ford Mondeo BWY in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Discs on Ford Mondeo bwy 2000 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Discs - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Ford Mondeo bwy 2.0 TDCi 2002 Brake Discs replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #19.
  4. Changing Brake Discs on FORD MONDEO III Estate (BWY) 1.8 16V 2003 by yourself
    Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. How to remove FORD MONDEO 2.2 TDCi 2004 Brake Discs - online easy-to-follow instructions
    Step 6
    Remove the wheel.
  6. How to replace Brake Discs on FORD MONDEO III Estate (BWY) 2005: download PDF manuals and video instructions
    Step 7
    Spread the brake pads.Use a crowbar.
  7. How hard is it to do yourself: Brake Discs replacement on Ford Mondeo bwy ST220 3.0 2006 - download illustrated guide
    Step 8
    Clean the brake caliper fasteners.Use a wire brush.Use WD-40 spray.
    Step 9
    Unscrew the brake caliper fastening.Use a combination spanner #19.Use a drive socket #13.Use a ratchet wrench.
  8. Need to know how to renew Brake Discs on FORD MONDEO ? This free workshop manual will help you to do it yourself
    Step 10
    Remove the guide pins from the brake caliper.
  9. Changing of Brake Discs on Ford Mondeo bwy 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 11
    Remove the brake caliper.Use a flat screwdriver.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. FORD MONDEO 1.8 SCi Brake Discs replacement: online guides and video tutorials
    Step 12
    Remove the brake pads.Use a flat screwdriver.
  11. Replacing Brake Discs on Ford Mondeo bwy 2002 2.0 16V by yourself
    Step 13
    Clean the brake caliper bracket fasteners. Use a wire brush.Use WD-40 spray.
    Step 14
    Unscrew the caliper bracket fastening.Use a drive socket #15.Use a ratchet wrench.
  12. MONDEO III Estate (BWY) 2.2 TDCi 2003 Brake Discs DIY replacement workshop manual
    Step 15
    Remove the fastening bolts (2 pieces).
    Step 16
    Remove the caliper bracket
  13. How to change Brake Discs on FORD MONDEO III Estate (BWY) 2004 - tips and tricks
    Step 17
    Remove the brake disc.
  14. Step-by-step recommendations for DIY replacement Ford Mondeo bwy 2005 2.2 TDCi Brake Discs
    Step 18
    Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
  15. DIY replacement of Brake Discs on FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Step 19
    Install the brake disc.
  16. How to change Brake Discs on Ford Mondeo bwy 2000 - free PDF and video manuals
    Step 20
    Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.
  17. How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Discs - step-by-step manuals and video guides
    Step 21
    Install the brake caliper bracket.
  18. Ford Mondeo bwy 2.0 TDCi 2002 Brake Discs replacement: free workshop manuals
    Step 22
    Install the fastening bolts (2 pieces).
    Step 23
    Tighten the brake caliper bracketUse a drive socket #15.Use a torque wrench.Tighten it to 55 Nm torque.
  19. Changing Brake Discs on FORD MONDEO III Estate (BWY) 1.8 16V 2003 by yourself
    Step 24
    Install the brake pads.
  20. How to remove FORD MONDEO 2.2 TDCi 2004 Brake Discs - online easy-to-follow instructions
    Step 25
    Treat the brake caliper piston.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  21. How to replace Brake Discs on FORD MONDEO III Estate (BWY) 2005: download PDF manuals and video instructions
    Step 26
    Press in the brake caliper piston.Use brake caliper wind back tool.
  22. How hard is it to do yourself: Brake Discs replacement on Ford Mondeo bwy ST220 3.0 2006 - download illustrated guide
    Step 27
    Clean the brake caliper guide pins.
  23. Need to know how to renew Brake Discs on FORD MONDEO ? This free workshop manual will help you to do it yourself
    Step 28
    Treat the brake caliper guide pins.Use the brake caliper guide pin grease.
    AUTODOC recommends:
    If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  24. Changing of Brake Discs on Ford Mondeo bwy 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 29
    Install the brake caliper and fix it.
  25. FORD MONDEO 1.8 SCi Brake Discs replacement: online guides and video tutorials
    Step 30
    Screw in the guide pins.
  26. Replacing Brake Discs on Ford Mondeo bwy 2002 2.0 16V by yourself
    Step 31
    Tighten the brake caliper fasteners.Use a combination spanner #19.Use a drive socket #13.Use a torque wrench.Tighten it to 50 Nm torque.
  27. MONDEO III Estate (BWY) 2.2 TDCi 2003 Brake Discs DIY replacement workshop manual
    Step 32
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  28. How to change Brake Discs on FORD MONDEO III Estate (BWY) 2004 - tips and tricks
    Step 33
    Clean the brake disk surface.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  29. Step-by-step recommendations for DIY replacement Ford Mondeo bwy 2005 2.2 TDCi Brake Discs
    Step 34
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  30. DIY replacement of Brake Discs on FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Step 35
    Screw in the wheel bolts.Use wheel impact socket #19.
  31. How to change Brake Discs on Ford Mondeo bwy 2000 - free PDF and video manuals
    Step 36
    Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 120 nm torque.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
  32. How to replace FORD MONDEO III Estate (BWY) 2.0 16V 2001 Brake Discs - step-by-step manuals and video guides
    Step 37
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  33. Ford Mondeo bwy 2.0 TDCi 2002 Brake Discs replacement: free workshop manuals
    Step 38
    Tighten the brake fluid reservoir cap. Close the hood.
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DIY FORD MONDEO III Estate (BWY) Brake Discs replacement - online guide
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