Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Disconnect the crankcase ventilation hose from the air duct. Use round-nose pliers.
Step 4
Unscrew the clamps and fasteners on the air filter intake pipe. Use a drive socket #10. Use a ratchet wrench.
Step 5
Disconnect the air intake pipe from the air filter housing.
Step 6
Unscrew the fasteners connecting the throttle valve to the intake manifold. Use a drive socket #8. Use a ratchet wrench.
Step 7
Release the clamp and detach the connector and the vacuum hose from the intake manifold near the throttle valve. Use round-nose pliers.
Step 8
Unscrew the fasteners of the intake manifold bracket. Use a drive socket #10.
Step 9
Detach the vacuum booster hose from the intake manifold.
Step 10
Unscrew the intake manifold fasteners. Use a drive socket #10. Use a ratchet wrench.
Step 11
Remove the intake manifold.
Step 12
Cover the intake manifold passages with a microfibre towel to prevent dust and dirt from getting inside.
Step 13
Unscrew the ignition coil bracket. Use a drive socket #10.
Step 14
Take out the ignition coil from the spark plug well.
Step 15
Clean dirt, dust and debris from inside the spark plug well.
Step 16
Unscrew the spark plugs. Use the spark plug socket #16. Use a ratchet wrench.
Step 17
Take out the spark plugs. Use a telescoping magnet.
Step 18
Apply a thin layer of a special high temperature anti-seize lubricant to the threads of the new spark plugs.
Step 19
Treat the surface of the terminals of the new spark plugs. Use electronic spray.
Step 20
Install the new spark plugs into their mounting seats.
Step 21
Screw new spark plugs and tighten them. Use the spark plug socket #16. Use a torque wrench. Tighten it to 19.6 nm torque.
AUTODOC recommends:
Don't tighten the plugs with excessive force. Exceeding tightening torque can damage the thread connection. Be careful when working with a spark plug wrench. Its skewing can cause damage to the threaded connection.
Step 22
Install the ignition coil to the spark plug well. Make sure you hear a click indicating that it is locked in place.
Replacement: spark plugs – NISSAN NV200 Box. Tip:
Follow the installation sequence.
Step 23
Tighten the ignition coil fastening. Use a drive socket #10. Use a torque wrench. Tighten it to 7 nm torque.
Step 24
Remove the microfibre towel from the intake manifold.
Step 25
Remove the intake manifold gasket. Use a flat screwdriver.
Step 26
Install the new intake manifold gasket.
Step 27
Install the intake manifold.
Step 28
Tighten the intake manifold fasteners. Use a drive socket #10. Use a torque wrench. Tighten it to 27 nm torque.
Step 29
Tighten the fasteners of the intake manifold bracket. Use a drive socket №10. Use a torque wrench. Tighten it to 10 nm torque.
Step 30
Attach the vacuum booster hose to the intake manifold.
Step 31
Squeeze and install the vacuum booster hose clamp. Use round-nose pliers.
Step 32
Install the throttle valve on the intake manifold.
Step 33
Tighten the throttle valve fasteners. Use a drive socket #8. Use a torque wrench. Tighten it to 10 nm torque.
Step 34
Attach the connector and the vacuum hose to the intake manifold near the throttle valve. Use round-nose pliers.
Step 35
Connect the air intake pipe to the air filter housing.
Step 36
Connect the crankcase ventilation hose to the air duct. Use round-nose pliers.
Step 37
Tighten the clamp and fasteners on the air filter intake pipe. Use a drive socket #10. Use a ratchet wrench.
Step 38
Run the engine for a few minutes. This is necessary in order to make sure that the component operates properly.
Step 39
Shut off the engine.
Step 40
Remove the fender protection cover.
Step 41
Close the hood.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Popular maintenance tutorials for Nissan NV200 Box Body
It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents
Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
Scan
To download the app:
- scan the QR code
- download from App Store
- download from Google Play
Tips & tricks for your NISSAN NV200 Box Body / Estate
View more
Top 5 mistakes when working in the engine bay | AUTODOC tips
DIY valve cover restoration | AUTODOC tips
How to save when buying car parts
Things you should never do with your manual transmission | AUTODOC tips