When to replace the Poly V-Belt on your VW PASSAT
Recommended replacement interval for the part category Serpentine belt : 30000 km
Important!
This replacement procedure can be used for:
VW PASSAT Estate Van (365) 2.0 TDi BlueMotion, VW PASSAT Estate Van (365) 2.0 TDi BlueMotion, VW PASSAT Estate Van (365) 1.6 TDi BlueMotion View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Poly V-Belt for PASSAT Estate Van (365) and other VW models
How to change Serpentine belt on VW PASSAT Kasten/Kombi (365) 2.0 TSI – step-by-step instructions for straightforward car repair Serpentine belt
How to change V-Ribbed Belt Set on VW PASSAT Kasten/Kombi (365) 2.0 TSI – step-by-step instructions for straightforward car repair V-Ribbed Belt Set
Tools
Replacement: serpentine belt – VW PASSAT Kasten/Kombi (365). List of the tools you'll need:
Torque wrench
Combination spanner #16
Wheel impact socket #17
Fender cover
Wheel chock
Replacement: serpentine belt – VW PASSAT Kasten/Kombi (365). AUTODOC experts recommend:
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    Secure the wheels with chocks.
    Step 4
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
    Step 5
    Lift the car using a jack or place it over an inspection pit.
    Step 6
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW PASSAT Kasten/Kombi (365)
    Step 7
    Remove the wheel.
    Step 8
    How to change Poly V-Belt on VW PASSAT Kasten/Kombi (365) 2010 - free PDF and video manuals
    Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #16.
  2. Step 9
    How to replace VW PASSAT Estate Van (365) 2.0 TSI 2011 Poly V-Belt - step-by-step manuals and video guides
    Remove the V-ribbed belt.
  3. Step 10
    Return the tensioner pulley to its initial position. Use a combination spanner #16.
    Replacement: serpentine belt – VW PASSAT Kasten/Kombi (365). Professionals recommend:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
    Step 11
    Pull aside the V-ribbed belt tensioner pulley. Use a combination spanner #16.
    Step 12
    VW PASSAT Kasten/Kombi (365) 3.6 FSi 4motion 2012 Poly V-Belt replacement: free workshop manuals
    Install the V-ribbed belt.
    Replacement: serpentine belt – VW PASSAT Kasten/Kombi (365). Tip:
    Make sure that the V-ribbed belt fits all pulleys snugly.
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