Important!
This replacement procedure can be used for:
VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 1.6 FSI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 1.6, VW TOURAN (1T1, 1T2) 2.0 FSI, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI 16V, VW TOURAN (1T1, 1T2) 1.9 TDI, VW TOURAN (1T1, 1T2) 2.0 TDI, VW TOURAN (1T1, 1T2) 2.0 EcoFuel, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI, VW TOURAN (1T1, 1T2) 1.4 TSI EcoFuel, VW TOURAN (1T1, 1T2) 1.6 BiFuel View more

The steps may slightly vary depending on the car design.

How to change rear suspension arm / rear control arm on VW TOURAN 1 (1T1, 1T2) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Control Arm for TOURAN (1T1, 1T2) and other VW models
How to change Suspension arm on Touran Mk1 1.9 TDI – step-by-step instructions for straightforward car repair
Suspension arm
How to change Link Set, wheel suspension on Touran Mk1 1.9 TDI – step-by-step instructions for straightforward car repair
Link Set, wheel suspension
How to change Rod / Strut, wheel suspension on Touran Mk1 1.9 TDI – step-by-step instructions for straightforward car repair
Rod / Strut, wheel suspension
Tools
Replacement: rear upper arm – VW Touran 1T1 1T2. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #18
Combination spanner #21
Drive socket # 18
Drive socket # 21
Wheel impact socket #17
Ratchet wrench
Torque wrench
Hammer
Crow bar
Hydraulic transmission jack
Wheel chock
Replacement: rear upper arm – VW Touran 1T1 1T2. AUTODOC experts recommend:
  • The replacement procedure is identical for the right and left upper control arms.
  • All work should be done with the engine stopped.
Replacement: rear upper arm – VW Touran 1T1 1T2. Recommended sequence of steps:
  1. Step 1
    How to change Control Arm on Touran Mk1 2003 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Control Arm - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Touran Mk1 2.0 TDI 16V 2005 Control Arm replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Control Arm on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. VW Touran 1T1 1T2
  5. Step 5
    How to remove VW TOURAN 1.6 FSI 2007 Control Arm - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Control Arm on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Control Arm replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Make a mark on the camber adjustment bolt.
  8. Step 8
    Need to know how to renew Control Arm on VW TOURAN 2010? This free workshop manual will help you to do it yourself
    Unscrew the arm fastening to the beam. Use a combination spanner #18. Use a drive socket #18. Use a ratchet wrench.
  9. Step 9
    Changing of Control Arm on Touran Mk1 2003 won't be an issue if you follow this illustrated step-by-step guide
    Support the arm. Use a hydraulic transmission jack.
  10. Step 10
    VW TOURAN 2.0 TDI Control Arm replacement: online guides and video tutorials
    Clean the exhaust system fastener. Use WD-40 spray.
  11. Step 11
    Replacing Control Arm on Touran Mk1 2005 1.9 TDI by yourself
    Remove the exhaust system fastener. Use a crowbar.
  12. Step 12
    TOURAN (1T1, 1T2) 1.6 FSI 2006 Control Arm DIY replacement workshop manual
    Remove the fastening bolt. Use a crowbar. Use a hammer.
  13. Step 13
    How to change Control Arm on VW TOURAN (1T1, 1T2) 2007 - tips and tricks
    Remove the support from under the arm.
    Replacement: rear upper arm – VW Touran 1T1 1T2. AUTODOC recommends:
    Lower the hydraulic transmission jack smoothly, without jerks, to avoid damaging assemblies and mechanisms.
  14. Step 14
    Step-by-step recommendations for DIY replacement Touran Mk1 2008 1.6 FSI Control Arm
    Take out the spring.
  15. Step 15
    DIY replacement of Control Arm on VW TOURAN (1T1, 1T2) 2.0 TDI 2009 is not an issue anymore with our step-by-step tutorial
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  16. Step 16
    How to change Control Arm on Touran Mk1 2003 - free PDF and video manuals
    Unscrew the fastener connecting the control arm to the rear knuckle. Use a drive socket #21. Use a combination spanner #21.
  17. Step 17
    How to replace VW TOURAN (1T1, 1T2) 1.9 TDI 2004 Control Arm - step-by-step manuals and video guides
    Remove the mounting bracket of the ABS sensor wiring from the upper arm. Use a crowbar.
  18. Step 18
    Touran Mk1 2.0 TDI 16V 2005 Control Arm replacement: free workshop manuals
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  19. Step 19
    Changing Control Arm on VW TOURAN (1T1, 1T2) 1.4 TSI 2006 by yourself
    Make a mark on the camber adjustment bolt.
  20. Step 20
    How to remove VW TOURAN 1.6 FSI 2007 Control Arm - online easy-to-follow instructions
    Unscrew the arm fastening to the beam. Use a drive socket #18. Use a combination spanner #18.
  21. Step 21
    How to replace Control Arm on VW TOURAN (1T1, 1T2) 2008: download PDF manuals and video instructions
    Remove the fastening bolt. Use a crowbar. Use a hammer.
  22. Step 22
    How hard is it to do yourself: Control Arm replacement on Touran Mk1 1.9 TDI 2009 - download illustrated guide
    Remove the fastening bolt. Use a drive socket #21.
  23. Step 23
    Need to know how to renew Control Arm on VW TOURAN 2010? This free workshop manual will help you to do it yourself
    Remove the rear upper arm.
  24. Step 24
    Changing of Control Arm on Touran Mk1 2003 won't be an issue if you follow this illustrated step-by-step guide
    Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
  25. Step 25
    VW TOURAN 2.0 TDI Control Arm replacement: online guides and video tutorials
    Mount the rear upper arm.
    Replacement: rear upper arm – VW Touran 1T1 1T2. Professionals recommend:
    During the installation process, use only new bolts and nuts.Do not damage the ball joint cover.
  26. Step 26
    Replacing Control Arm on Touran Mk1 2005 1.9 TDI by yourself
    Install the fastening bolt.
  27. Step 27
    TOURAN (1T1, 1T2) 1.6 FSI 2006 Control Arm DIY replacement workshop manual
    Screw in the fastener connecting the control arm to the rear subframe. Use a drive socket #18. Use a combination spanner #18.
  28. Step 28
    How to change Control Arm on VW TOURAN (1T1, 1T2) 2007 - tips and tricks
    Install the fastening bolt.
  29. Step 29
    Step-by-step recommendations for DIY replacement Touran Mk1 2008 1.6 FSI Control Arm
    Screw in the fasteners connecting the control arm to the rear knuckle. Use a drive socket #21. Use a combination spanner #21.
  30. Step 30
    DIY replacement of Control Arm on VW TOURAN (1T1, 1T2) 2.0 TDI 2009 is not an issue anymore with our step-by-step tutorial
    Prop up the steering knuckle. Use a hydraulic transmission jack.
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DIY VW TOURAN (1T1, 1T2) Control Arm replacement - online guide
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