Replacement: brake pads – VW JETTA I (16). AUTODOC recommends:
Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.
Carry out replacement in the following order:
Step 1
Open the hood. Unscrew the brake fluid reservoir cap.
Step 2
Secure the wheels with chocks.
Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4
Raise the front of the car and secure on supports.
Step 5
Unscrew the wheel bolts.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW JETTA I (16)
Step 6
Remove the wheel.
Step 7
Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 8
Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 9
Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 10
Spread the brake pads. Use a crowbar.
Step 11
Remove the brake caliper.
Replacement: brake pads – VW JETTA I (16). Professionals recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12
Remove the brake pads. Use a crowbar.
AUTODOC recommends:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 14
Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
Replacement: brake pads – VW JETTA I (16). Tip:
Make sure the disc surface is clean before installing the pads.
Step 15
Install new brake pads.
AUTODOC recommends:
Make sure the pads are installed with linings facing the disc.
Step 16
Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 17
Press in the brake caliper piston. Use brake caliper wind back tool.
Step 18
Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 25 Nm torque.
Step 19
Install the dust boot caps of the brake caliper guide pins.
Step 20
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 21
Clean the brake disk surface. Use a brake cleaner.
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 23
Screw in the wheel bolts. Use wheel impact socket #17.
Step 24
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 110 Nm torque.
Step 25
Remove the jacks and chocks.
AUTODOC recommends:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 26
Tighten the brake fluid reservoir cap. Close the hood.
Replacement: brake pads – VW JETTA I (16). Tip from AUTODOC:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.
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