Recommended replacement interval for the part category Brake Shoe Set : 100000 km

Important!

This replacement procedure can be used for:
CITROËN BERLINGO (B9) 1.6, CITROËN BERLINGO (B9) 1.6 HDi 75 16V, CITROËN BERLINGO (B9) 1.6 HDi 90, CITROËN BERLINGO (B9) 1.6 HDi 110 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Shoes for BERLINGO (B9) and other CITROËN models

Brake Shoe Set

Brake Shoe

        Brake Shoe Set for CITROËN BERLINGO (B9) 1.6 Petrol (109 hp)
      
        Brake Shoe Set for CITROËN BERLINGO (B9) 1.6 HDi 75 16V Diesel (75 hp)
      
        Brake Shoe Set for CITROËN BERLINGO (B9) 1.6 HDi 90 Diesel (90 hp)
      
        Brake Shoe Set for CITROËN BERLINGO (B9) 1.6 HDi 110 Diesel (109 hp)

Replacement: brake shoes – CITROËN BERLINGO (B9). List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Ceramic grease
                      
                        Torque wrench
                      
                        Drive socket # 12
                      
                        Torx bit T30
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Brake spring compressor tool
                      
                        Flat screwdriver
                      
                        Phillips Screwdriver
                      
                        Impact screwdriver
                      
                        Long nose pliers
                      
                        Vice
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake shoes – CITROËN BERLINGO (B9). Tip from AUTODOC experts:

Replace brake shoes as a set on an axle. This will ensure efficient braking.
The replacement procedure is identical for brake shoes on the same axle.
Please note: all work on the car – CITROËN BERLINGO (B9) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Secure the wheels with chocks.

Step 2

Loosen the wheel mounting bolts.Use wheel impact socket #19.
Step 3

Raise the car.

Replacement: brake shoes – CITROËN BERLINGO (B9). Tip:

If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.

Step 4

Unscrew the wheel bolts.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. CITROËN BERLINGO (B9)
Step 5

Remove the wheel.
Step 6

Clean the brake drum fasteners.Use a wire brush.Use WD-40 spray.
Step 7

Unscrew the brake drum fasteners.Use Torx T30.Use an impact screwdriver.
Step 8

Remove the fastening bolts.
Step 9

Unscrew the fasteners of the centre console and remove it.Use a Phillips screwdriver.
Step 10

Loosen the parking brake cable adjustment nut.Use a drive socket #12.Use a ratchet wrench.
Step 11

Remove the brake drum.Use a crowbar.
Step 12

Clean the fasteners of the brake shoes.Use a wire brush.Use a brake cleaner.

AUTODOC recommends:

Replacement: brake shoes – CITROËN BERLINGO (B9). After applying the spray, wait a few minutes.
Step 13

Remove the lower return spring of the brake shoes.Use a flat screwdriver.
Step 14

Remove the side retaining spring.Use long nose pliers.
Step 15

Remove the adjuster lever.
Step 16

Loosen the brake shoe adjuster.Use a flat screwdriver.
Step 17

Remove the upper return spring of the brake shoes.Use a flat screwdriver.
Step 18

Remove the retainers of the drum brake shoes.Use a brake spring compressor tool.
Step 19

Remove the right brake shoe.
Step 20

Remove the brake shoe adjuster.
Step 21

Remove the parking brake retaining spring of the left brake shoe.Use a flat screwdriver.
Step 22

Disconnect the parking brake cable.
Step 23

Remove the left brake shoe.
Step 24

Clean the mounting seats of the brake shoes.Use a wire brush.Use a brake cleaner.

Replacement: brake shoes – CITROËN BERLINGO (B9). Tip from AUTODOC experts:

After applying the spray, wait a few minutes.
Step 25

Remove the adjuster bushing from the old right-hand shoe and install it on the new one.Use a vice.
Step 26

Connect the parking brake cable to the parking brake lever.
Step 27

Install a new left brake shoe.
Step 28

Install the retainers of the drum brake shoes.Use a brake shoe retaining spring compressor.
Step 29

Install the brake shoe adjuster.
Step 30

Install a new right brake shoe.
Step 31

Install the upper return spring.Use a crowbar.
Step 32

Install the adjuster lever.
Step 33

Install the hold-down spring.Use long nose pliers.
Step 34

Install the lower return spring.Use a crowbar.
Step 35

Install the parking brake retaining spring of the left brake shoe.
Step 36

Clean the hub.Use a wire brush.
Step 37

Treat the contacting surface.Use ceramic grease.
Step 38

Readjust the brake shoe adjuster.Use a crowbar.
Step 39

Install a brake drum.
Step 40

Install the fastening bolts.
Step 41

Tighten the brake drum fasteners.Use Torx T30.Use a torque wrench.Tighten it to 10 Nm torque.
Step 42

Treat the surface where the wheel rim contacts the brake drum.Use ceramic grease.
Step 43

Install the wheel.

AUTODOC recommends:

Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. CITROËN BERLINGO (B9)
Step 44

Screw in the wheel bolts.Use wheel impact socket #19.

AUTODOC recommends:

Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 45

Adjust the parking brake cable adjustment nut.Use a drive socket #12.Use a ratchet wrench.
Step 46

Install the centre console and screw in its fasteners.Use a Phillips screwdriver.
Step 47

Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #19.Use a torque wrench.Tighten it to 90 Nm torque.
Step 48

Remove the jacks and chocks.

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