Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
VOLVO S80 I (184) 2.9, VOLVO S80 I (184) T6, VOLVO S80 I (184) 2.4, VOLVO S80 I (184) 2.0 T, VOLVO S80 I (184) 2.5 TDI, VOLVO S80 I (184) 2.0, VOLVO S80 I (184) 2.4, VOLVO S80 I (184) 2.9, VOLVO S80 I (184) 2.0 T, VOLVO S80 I (184) 2.4 T, VOLVO S80 I (184) D5, VOLVO S80 I (184) 2.4 Bifuel (CNG), VOLVO S80 I (184) 3.0, VOLVO S80 I (184) T6, VOLVO S80 I (184) 2.4 D, VOLVO S80 I (184) 2.5 T AWD, VOLVO S80 I (184) 2.5 T, VOLVO S80 I (184) 2.3 R, VOLVO S80 I (184) T5 AWD, VOLVO S80 I (184) 2.4 Bifuel (LPG), VOLVO S80 I (184) 2.9, VOLVO S80 I (184) T6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for S80 I (184) and other VOLVO models

Brake pad set

        Brake pad set for VOLVO S80 I (184) 2.9 Petrol (204 hp)
      
        Brake pad set for VOLVO S80 I (184) T6 Petrol (272 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.4 Petrol (140 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.0 T Petrol (226 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.5 TDI Diesel (140 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.0 Petrol (163 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.4 Petrol (170 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.9 Petrol (200 hp)
      
        Brake pad set for VOLVO S80 I (184) 2.0 T Petrol (180 hp)

Replacement: brake pads – VOLVO S80 I (TS, XY). Tools you might need:

                        Wire brush
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Copper grease 
                      
                        HEX bit No.H7
                      
                        Brake caliper wind back tool
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Rubber mallet
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake pads – VOLVO S80 I (TS, XY). AUTODOC experts recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
Please note: all work on the car – VOLVO S80 I (TS, XY) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the rear of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S80 I (TS, XY)
Step 6

Remove the wheel.
Step 7

Spread the brake pads. Use a crowbar.
Step 8

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 9

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 10

Detach the brake caliper retaining spring. Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake pads – VOLVO S80 I (TS, XY). AUTODOC experts recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads. Use a crowbar.

Replacement: brake pads – VOLVO S80 I (TS, XY). AUTODOC recommends:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 14

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – VOLVO S80 I (TS, XY). After applying the spray, wait a few minutes.
Step 15

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 16

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – VOLVO S80 I (TS, XY). Professionals recommend:
Make sure the disc surface is clean before installing the pads.
Step 17

Install new brake pads.

Replacement: brake pads – VOLVO S80 I (TS, XY). AUTODOC recommends:
Make sure the pads are installed with linings facing the disc.
Step 18

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 30 Nm torque.
Step 19

Install the dust boot caps of the brake caliper guide pins.
Step 20

Install the brake caliper retaining spring. Use a rubber mallet. Use a crowbar.
Step 21

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 22

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – VOLVO S80 I (TS, XY). After applying the spray, wait a few minutes.
Step 23

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. VOLVO S80 I (TS, XY)
Step 24

Screw in the wheel bolts. Use wheel impact socket #19.
Step 25

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 140 Nm torque.
Step 26

Remove the jacks and chocks.

Replacement: brake pads – VOLVO S80 I (TS, XY). Tip from AUTODOC:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 27

Tighten the brake fluid reservoir cap.

Replacement: brake pads – VOLVO S80 I (TS, XY). Professionals recommend:
Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 28

Close the hood.

Replacement: brake pads – VOLVO S80 I (TS, XY). Tip from AUTODOC:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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