Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
MERCEDES-BENZ 190 (W201) E 1.8 (201.018), MERCEDES-BENZ 190 (W201) 2.0 (201.022), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) E 2.3, MERCEDES-BENZ 190 (W201) E 2.3 (201.028), MERCEDES-BENZ 190 (W201) E 2.6, MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) Turbo-D 2.5 (201.128), MERCEDES-BENZ 190 (W201) Turbo-D 2.5 (201.128), MERCEDES-BENZ 190 (W201) E 2.6 (201.029), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) 2.3, MERCEDES-BENZ 190 (W201) 2.3 E, MERCEDES-BENZ 190 (W201) 2.6 … View more

The steps may slightly vary depending on the car design.

How to change rear brake disc and pads set on MERCEDES W201 [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Pads for 190 (W201) and other MERCEDES-BENZ models

Brake pad set

        Brake pad set for 190 (W201) Petrol (109 hp)
      
        Brake pad set for 190 (W201) Petrol (90 hp)
      
        Brake pad set for 190 (W201) Petrol (113 hp)
      
        Brake pad set for 190 (W201) Petrol (116 hp)
      
        Brake pad set for 190 (W201) Petrol (102 hp)
      
        Brake pad set for 190 (W201) Petrol (105 hp)
      
        Brake pad set for 190 (W201) Petrol (118 hp)
      
        Brake pad set for 190 (W201) Petrol (122 hp)
      
        Brake pad set for 190 (W201) Petrol (132 hp)

Replacement: brake pads – Mercedes W201. Tools you'll need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        Brake cleaner
                      
                        All-purpose cleaning spray
                      
                        Ceramic grease
                      
                        Anti-squeal paste
                      
                        Torque wrench
                      
                        Combination spanner #17
                      
                        Drive socket # 17
                      
                        HEX bit No.H5
                      
                        Wheel impact socket #17
                      
                        Ratchet wrench
                      
                        Flat Screwdriver
                      
                        Pin punch
                      
                        Hammer
                      
                        Tap wrench
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake pads – Mercedes W201. Professionals recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
Please note: all work on the car – Mercedes W201 – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet.
Step 2

Unscrew the brake fluid reservoir cap.
Step 3

Secure the wheels with chocks.

Step 4

Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
Step 5

Raise the car.

Replacement: brake pads – Mercedes W201. Tip from AUTODOC experts:
If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
Step 6

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Mercedes W201
Step 7

Remove the wheel.
Step 8

Clean the brake pad guide pins. Use a wire brush. Use all-purpose cleaning spray.
Step 9

Remove the brake pad guide pins. Use a pin punch. Use a hammer.
Step 10

Remove the retaining spring of the brake pads.
Step 11

Spread the brake pads. Use a crowbar (2 pieces).
Step 12

Remove the brake pads.

AUTODOC recommends:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Treat the brake caliper pistons. Use a nylon cleaning brush. Use a brake cleaner.
Step 14

Wind back the brake caliper pistons.

Step 15

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

AUTODOC recommends:
Make sure the disc surface is clean before installing the pads.
Step 16

Install new brake shoes.
Step 17

Install the retaining spring of the brake pads.
Step 18

Install the brake pad guide pins. Use a pin punch. Use a hammer.
Step 19

Clean the brake disk surface. Use a brake cleaner.
Step 20

Treat the surface where the brake disc contacts the wheel rim. Use ceramic grease.
Step 21

Install the wheel.

Replacement: brake pads – Mercedes W201. Tip:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 22

Screw in the wheel bolts. Use wheel impact socket #17. Use a ratchet wrench.
Step 23

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #17. Use a torque wrench. Tighten it to 110 Nm torque.
Step 24

Remove the jacks and chocks.

Replacement: brake pads – Mercedes W201. AUTODOC experts recommend:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and top up if necessary.
Step 25

Tighten the brake fluid reservoir cap.
Step 26

Close the bonnet.

AUTODOC recommends:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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