How to carry out replacement: Brake Discs 1.4 VW Polo Variant
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Change VW Polo Variant 1.9 TDI Brake Discs yourself – manuals and video tutorials

How to change front brake discs on VW Polo III Variant (6V5) – replacement guide

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When to replace the Brake Discs on your VW POLO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
VW Polo Variant (6V5) 1.4, VW Polo Variant (6V5) 1.9 SDI, VW Polo Variant (6V5) 1.4 16V, VW Polo Variant (6V5) 1.9 SDI, VW Polo Variant (6V5) 1.7 SDI, VW Polo Variant (6V5) 1.6, VW Polo Variant (6V5) 1.4 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Polo Variant (6V5) and other VW models
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Tools
Replacement: brake discs – VW POLO Variant (6KV5). Tools you might need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
HEX bit No.H7.
Torx bit T30
Wheel impact socket #17
Ratchet wrench
Brake caliper wind back tool
Crow bar
Wheel chock
Buy tools
AUTODOC recommends:
  • Replace the brake disks on the car VW POLO Variant (6KV5) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – VW POLO Variant (6KV5) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on VW Polo Variant 1997 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace VW Polo Variant (6V5) 1.4 1998 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  3. Step 6
    VW Polo Variant 1.6 1999 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on VW Polo Variant (6V5) 1.9 SDI 2000 by yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  5. Step 8
    How to remove VW POLO 1.4 16V 2001 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 9
    How to replace Brake Discs on VW Polo Variant (6V5) 1997: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on VW Polo Variant 1.4 1998 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 11
    Need to know how to renew Brake Discs on VW POLO 1999? This free workshop manual will help you to do it yourself
    Remove the brake caliper.
    Replacement: brake discs – VW POLO Variant (6KV5). Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  9. Step 12
    Changing of Brake Discs on VW Polo Variant 2000 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar.
  10. Step 13
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
    Step 14
    VW POLO 1.9 TDI Brake Discs replacement: online guides and video tutorials
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
  11. Step 15
    Replacing Brake Discs on VW Polo Variant 1997 1.4 by yourself
    Remove the brake disc.
  12. Step 16
    Polo Variant (6V5) 1.4 16V 1998 Brake Discs DIY replacement workshop manual
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  13. Step 17
    How to change Brake Discs on VW Polo Variant (6V5) 1999 - tips and tricks
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  14. Step 18
    Step-by-step recommendations for DIY replacement VW Polo Variant 2000 1.4 16V Brake Discs
    Install the brake disc.
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