How to carry out replacement: Brake Calipers 1.9 TDI Passat 3B6
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Change Passat 3B6 1.9 TDI Brake Calipers yourself – manuals and video tutorials

How to change rear brake caliper on VW Passat B5 Variant – replacement guide

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When to replace the Brake Calipers on your VW PASSAT
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
VW PASSAT (3B2) 1.6, VW PASSAT (3B2) 1.8, VW PASSAT (3B2) 2.3 VR5, VW PASSAT (3B2) 1.9 TDI, VW PASSAT (3B2) 1.9 TDI, VW PASSAT (3B2) 1.8 Syncro/4motion, VW PASSAT (3B2) 1.9 TDI 4motion, VW PASSAT (3B2) 1.8, VW PASSAT (3B2) 2.8 V6, VW PASSAT Variant (3B5) 1.6, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 2.3 VR5, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 1.9 TDI, VW PASSAT Variant (3B5) 1.8 Syncro/4motion, VW PASSAT Variant (3B5) 1.8, VW PASSAT Variant (3B5) 2.8 V6 … View more

The steps may slightly vary depending on the car design.

How to change a rear brake caliper on VW PASSAT B5+ TUTORIAL | AUTODOC

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Published on: 02/11/2016
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All the parts you need to replace – Brake Calipers for PASSAT Variant (3B6) and other VW models
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Brake caliper for VW PASSAT (3B2) 2.8 V6 Petrol (180 hp)
Tools
Replacement: brake caliper – VW Passat B5 Variant. List of the tools you'll need:
Brake cleaner
Copper grease
Flare nut spanner #10
Combination spanner #13
Combination spanner #15
Drive socket # 13
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat Screwdriver
Pliers
Wheel chock
Buy tools
Replacement: brake caliper – VW Passat B5 Variant. AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – VW Passat B5 Variant. Recommended sequence of steps:
  1. Step 1
    How to change Brake Calipers on Passat 3B6 1996 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace VW PASSAT Variant (3B6) 1.9 TDI 1997 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
    Step 4
    Passat 3B6 1.8 T 20V 1998 Brake Calipers replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 5
    Changing Brake Calipers on VW PASSAT Variant (3B6) 2.0 1999 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VW Passat B5 Variant
  5. Step 6
    How to remove VW PASSAT 1.6 2000 Brake Calipers - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Calipers on VW PASSAT Variant (3B6) 2001: download PDF manuals and video instructions
    Disconnect the parking brake cable from the caliper. Use a flat screwdriver.
  7. Step 8
    Remove the retaining clip of the parking brake cable. Use pliers.
    Step 9
    Release the parking brake cable. Use a flat screwdriver.
    Step 10
    How hard is it to do yourself: Brake Calipers replacement on Passat 3B6 2.0 TDI 1996 - download illustrated guide
    Spread the brake pads. Use a flat screwdriver.
  8. Step 11
    Need to know how to renew Brake Calipers on VW PASSAT 1997? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a combination spanner #15. Use a drive socket #13. Use a ratchet wrench.
  9. Step 12
    Changing of Brake Calipers on Passat 3B6 1998 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper. Use a flat screwdriver.
    Replacement: brake caliper – VW Passat B5 Variant. Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
  10. Step 13
    VW PASSAT 1.9 TDI Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a combination spanner #13.
  11. Step 14
    Replacing Brake Calipers on Passat 3B6 2000 1.9 TDI by yourself
    Remove the brake pads.
    Replacement: brake caliper – VW Passat B5 Variant. AUTODOC recommends:
    Immediately plug the brake line open end to prevent fluid leakage and ingress of dirt into the hydraulic system.
  12. Step 15
    Install the brake pads.
    Step 16
    PASSAT Variant (3B6) 1.6 2001 Brake Calipers DIY replacement workshop manual
    Install and fix the brake hose into a new caliper. Use a combination spanner #13.
  13. Step 17
    How to change Brake Calipers on VW PASSAT Variant (3B6) 1996 - tips and tricks
    Install the brake caliper and fix it.
  14. Step 18
    Step-by-step recommendations for DIY replacement Passat 3B6 1997 1.6 Brake Calipers
    Tighten the brake caliper fasteners. Use a combination spanner #15. Use a drive socket #13. Use a torque wrench. Tighten it to 35 Nm torque.
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