Important!
This replacement procedure can be used for:
MERCEDES-BENZ C-Class Saloon (W203) C 240 (203.061), MERCEDES-BENZ C-Class T-modell (S203) C 240 (203.261), MERCEDES-BENZ CLK (C209) 240 (209.361), MERCEDES-BENZ CLK Convertible (A209) CLK 240 (209.461)

The steps may slightly vary depending on the car design.

How to change front brake discs on MERCEDES-BENZ W203 C-Class [TUTORIAL AUTODOC]

Replacement: brake discs – Mercedes W203. List of the tools you'll need:
Replacement: brake discs – Mercedes W203. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Drive socket # 12
Drive socket # 18
Torx bit T30
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Tap wrench
Impact screwdriver
Crow bar
Round-nose pliers
Wheel chock
All the parts you need to replace – Brake Discs for C-Class Saloon (W203) and other MERCEDES-BENZ models
How to change Brake Disc on Mercedes W203 C 220 CDI 2.2 (203.006) – step-by-step instructions for straightforward car repair
Brake Disc
How to change Brake Disc on MERCEDES-BENZ C-Class Saloon (W203) C 240 (203.061) – tips for proper car maintenance
MERCEDES-BENZ C-Class Saloon (W203) C 240 (203.061)
Simple DIY car repair steps – Replacing Brake Disc on MERCEDES-BENZ C-Class T-modell (S203) C 240 (203.261)
MERCEDES-BENZ C-Class T-modell (S203) C 240 (203.261)
Easy tricks to help you to replace Brake Disc on MERCEDES-BENZ CLK (C209) 240 (209.361)
MERCEDES-BENZ CLK (C209) 240 (209.361)
Brake Disc removal & installation, incredibly easy steps for MERCEDES-BENZ CLK Convertible (A209) CLK 240 (209.461)
MERCEDES-BENZ CLK Convertible (A209) CLK 240 (209.461)
Replacement: brake discs – Mercedes W203. Tip from AUTODOC:
  • Replace the brake disks on the car Mercedes W203 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – Mercedes W203. Recommended sequence of steps:
  1. How to change Brake Discs on Mercedes W203 2000 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI 2.2 (203.006) 2001 Brake Discs - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Mercedes W203 C 180 1.8 Kompressor (203.046) 2002 Brake Discs replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #17.
  4. Changing Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI 2.2 (203.004) 2003 by yourself
    Step 4
    Raise the front of the car and secure on supports.
  5. How to remove MERCEDES-BENZ C-CLASS C 200 CDI 2.2 (203.007) 2004 Brake Discs - online easy-to-follow instructions
    Step 5
    Unscrew the wheel bolts.
    Replacement: brake discs – Mercedes W203. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. How to replace Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2005: download PDF manuals and video instructions
    Step 6
    Remove the wheel.
  7. How hard is it to do yourself: Brake Discs replacement on Mercedes W203 C 200 2.0 Kompressor (203.045) 2006 - download illustrated guide
    Step 7
    Detach the connector of the brake pad wear sensor.Use round-nose pliers.
  8. Need to know how to renew Brake Discs on MERCEDES-BENZ C-CLASS ? This free workshop manual will help you to do it yourself
    Step 8
    Clean the brake caliper fasteners. Use a wire brush.Use WD-40 spray.
  9. Changing of Brake Discs on Mercedes W203 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 9
    Unscrew the brake caliper fastening.Use a drive socket #12.Use a ratchet wrench.
  10. MERCEDES-BENZ C-CLASS C 200 1.8 Kompressor (203.042) Brake Discs replacement: online guides and video tutorials
    Step 10
    Spread the brake pads.Use a crowbar.
  11. Replacing Brake Discs on Mercedes W203 2002 C 220 CDI 2.2 (203.006) by yourself
    Step 11
    Remove the brake caliper.
    Replacement: brake discs – Mercedes W203. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. C-Class Saloon (W203) C 200 CDI 2.2 (203.007) 2003 Brake Discs DIY replacement workshop manual
    Step 12
    Remove the brake pads.
  13. How to change Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2004 - tips and tricks
    Step 13
    Clean the brake caliper bracket fasteners. Use a wire brush.Use WD-40 spray.
  14. Step-by-step recommendations for DIY replacement Mercedes W203 2005 C 200 CDI 2.2 (203.007) Brake Discs
    Step 14
    Unscrew the caliper bracket fastening.Use a drive socket #18.Use a tap wrench.Use a ratchet wrench.
  15. DIY replacement of Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI 2.2 (203.008) 2006 is not an issue anymore with our step-by-step tutorial
    Step 15
    Remove the caliper bracket.
  16. How to change Brake Discs on Mercedes W203 2000 - free PDF and video manuals
    Step 16
    Clean the brake disc fasteners.Use a wire brush.Use WD-40 spray.
  17. How to replace MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI 2.2 (203.006) 2001 Brake Discs - step-by-step manuals and video guides
    Step 17
    Unscrew the brake disc fastening.Use Torx T30.Use an impact screwdriver.
  18. Mercedes W203 C 180 1.8 Kompressor (203.046) 2002 Brake Discs replacement: free workshop manuals
    Step 18
    Remove the brake disc.
  19. Changing Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI 2.2 (203.004) 2003 by yourself
    Step 19
    Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
  20. How to remove MERCEDES-BENZ C-CLASS C 200 CDI 2.2 (203.007) 2004 Brake Discs - online easy-to-follow instructions
    Step 20
    Install the brake disc.
  21. How to replace Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2005: download PDF manuals and video instructions
    Step 21
    Tighten the brake disc fastening.Use Torx T30.Use a torque wrench.Tighten it to 9 Nm torque.
  22. How hard is it to do yourself: Brake Discs replacement on Mercedes W203 C 200 2.0 Kompressor (203.045) 2006 - download illustrated guide
    Step 22
    Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Mercedes W203. After applying the spray, wait a few minutes.
  23. Need to know how to renew Brake Discs on MERCEDES-BENZ C-CLASS ? This free workshop manual will help you to do it yourself
    Step 23
    Install the brake caliper bracket.
  24. Changing of Brake Discs on Mercedes W203 2000 won't be an issue if you follow this illustrated step-by-step guide
    Step 24
    Tighten the brake caliper bracket.Use a drive socket #18.Use a torque wrench.Tighten it to 75 Nm torque.
  25. MERCEDES-BENZ C-CLASS C 200 1.8 Kompressor (203.042) Brake Discs replacement: online guides and video tutorials
    Step 25
    Install the brake pads.
  26. Replacing Brake Discs on Mercedes W203 2002 C 220 CDI 2.2 (203.006) by yourself
    Step 26
    Treat the brake caliper piston.Use a nylon cleaning brush.Use a brake cleaner.
    Replacement: brake discs – Mercedes W203. AUTODOC recommends:
    After applying the spray, wait a few minutes.
  27. C-Class Saloon (W203) C 200 CDI 2.2 (203.007) 2003 Brake Discs DIY replacement workshop manual
    Step 27
    Press in the brake caliper piston.Use brake caliper wind back tool.
  28. How to change Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2004 - tips and tricks
    Step 28
    Install the brake caliper and fix it.Use a drive socket #12.Use a torque wrench.Tighten it to 35 Nm torque.
  29. Step-by-step recommendations for DIY replacement Mercedes W203 2005 C 200 CDI 2.2 (203.007) Brake Discs
    Step 29
    Attach the connector of the brake pad wear sensor.
  30. DIY replacement of Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI 2.2 (203.008) 2006 is not an issue anymore with our step-by-step tutorial
    Step 30
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  31. How to change Brake Discs on Mercedes W203 2000 - free PDF and video manuals
    Step 31
    Clean the brake disk surface.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  32. How to replace MERCEDES-BENZ C-Class Saloon (W203) C 220 CDI 2.2 (203.006) 2001 Brake Discs - step-by-step manuals and video guides
    Step 32
    Install the wheel.
    Replacement: brake discs – Mercedes W203. Tip from AUTODOC:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  33. Mercedes W203 C 180 1.8 Kompressor (203.046) 2002 Brake Discs replacement: free workshop manuals
    Step 33
    Screw in the wheel bolts.Use wheel impact socket #17.
  34. Changing Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) C 200 CDI 2.2 (203.004) 2003 by yourself
    Step 34
    Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #17.Use a torque wrench.Tighten it to 120 Nm torque.
  35. How to remove MERCEDES-BENZ C-CLASS C 200 CDI 2.2 (203.007) 2004 Brake Discs - online easy-to-follow instructions
    Step 35
    Remove the jacks and chocks.
    AUTODOC recommends:
    Important! Replacement: brake discs – Mercedes W203. Check the brake fluid level in the reservoir and top up if necessary.
  36. How to replace Brake Discs on MERCEDES-BENZ C-Class Saloon (W203) 2005: download PDF manuals and video instructions
    Step 36
    Tighten the brake fluid reservoir cap. Close the hood.
    Replacement: brake discs – Mercedes W203. AUTODOC experts recommend:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
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DIY MERCEDES-BENZ C-Class Saloon (W203) Brake Discs replacement - online guide
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