How to carry out replacement: Shock Absorber 112 CDI 2.2 (638.194) Mercedes W638 Minibus
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Change Mercedes W638 Minibus 108 CDI 2.2 (638.194) Shock Absorber yourself – manuals and video tutorials

How to change rear shock absorbers on Mercedes Vito W638 – replacement guide

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Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (638) 108 D 2.3 (638.164), MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174), MERCEDES-BENZ VITO Bus (638) 113 2.0 (638.114, 638.194), MERCEDES-BENZ VITO Bus (638) 114 2.3 (638.134, 638.194), MERCEDES-BENZ VITO Bus (638) 108 CDI 2.2 (638.194), MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) … View more

The steps may slightly vary depending on the car design.

How to change rear shock absorber on MERCEDES-BENZ VITO 1 (W638)  [TUTORIAL AUTODOC]

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Published on: 18/06/2019
5K views
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Tools
Replacement: shock absorbers – Mercedes Vito W638. Tools you'll need:
Wire brush
WD-40 spray
Copper grease
Drive socket # 21
Wheel impact socket #17
Torque wrench
Tap wrench
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: shock absorbers – Mercedes Vito W638. AUTODOC recommends:
  • Both shock absorbers of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right shock absorbers of the rear suspension.
  • All work should be done with the engine stopped.
Replacement: shock absorbers – Mercedes Vito W638. Use the following procedure:
  1. Step 1
    How to change Shock Absorber on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Shock Absorber - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Mercedes W638 Minibus 108 CDI 2.2 (638.194) 1998 Shock Absorber replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Shock Absorber on MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) 1999 by yourself
    Unscrew the wheel bolts.
    Replacement: shock absorbers – Mercedes Vito W638. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  5. Step 5
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.164) 2000 Shock Absorber - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Shock Absorber on MERCEDES-BENZ VITO Bus (638) 2001: download PDF manuals and video instructions
    Support the rear suspension beam. Use a hydraulic transmission jack.
  7. Step 7.1
    How hard is it to do yourself: Shock Absorber replacement on Mercedes W638 Minibus 113 2.0 (638.114, 638.194) 2002 - download illustrated guide
    Clean the shock absorber fasteners.
    Step 7.2
    Need to know how to renew Shock Absorber on MERCEDES-BENZ VITO 2003? This free workshop manual will help you to do it yourself
    Use a wire brush. Use WD-40 spray.
  8. Step 8
    Changing of Shock Absorber on Mercedes W638 Minibus 1996 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the lower fastener of the shock absorber. Use a drive socket #21. Use a crowbar. Use a tap wrench.
  9. Step 9
    MERCEDES-BENZ VITO 108 CDI 2.2 (638.194) Shock Absorber replacement: online guides and video tutorials
    Remove the fastening bolt.
  10. Step 10
    Replacing Shock Absorber on Mercedes W638 Minibus 1998 112 CDI 2.2 (638.194) by yourself
    Detach the lower part of the shock absorber. Use a crowbar.
  11. Step 11
    VITO Bus (638) 108 D 2.3 (638.164) 1999 Shock Absorber DIY replacement workshop manual
    Lower the hydraulic transmission jack by 10-15 cm.
    AUTODOC recommends:
    Replacement: shock absorbers – Mercedes Vito W638. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  12. Step 12
    How to change Shock Absorber on MERCEDES-BENZ VITO Bus (638) 2000 - tips and tricks
    Unscrew the upper fastener of the shock absorber. Use a drive socket #21. Use a tap wrench.
    AUTODOC recommends:
    Important! Hold the shock absorber while unscrewing the fastening bolts. Mercedes Vito W638
  13. Step 13
    Step-by-step recommendations for DIY replacement Mercedes W638 Minibus 2001 108 D 2.3 (638.164) Shock Absorber
    Remove the shock absorber.
    Replacement: shock absorbers – Mercedes Vito W638. Tip:
    Before installing a new shock absorber you should pump it manually 3-5 times.
  14. Step 14
    DIY replacement of Shock Absorber on MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174) 2002 is not an issue anymore with our step-by-step tutorial
    Place the shock absorber in the wheel arch and fasten it.
    Replacement: shock absorbers – Mercedes Vito W638. AUTODOC recommends:
    To avoid injury, hold the shock absorber cautiously tight when screwing in the fastening bolts.
  15. Step 15
    How to change Shock Absorber on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Screw the upper fastener of the shock absorber. Use a drive socket #21.
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