How to carry out replacement: Fuel Filter 112 CDI 2.2 (638.194) Mercedes W638 Minibus
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Change Mercedes W638 Minibus 108 CDI 2.2 (638.194) Fuel Filter yourself – manuals and video tutorials

How to change fuel filter on Mercedes Vito W638 – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) problems yourself Download for free 1.7 MB Fuel Filter for Mercedes W638 Minibus Shop now
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When to replace the Fuel Filter on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Fuel filter : 90000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (638) 108 CDI 2.2 (638.194), MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) … View more

The steps may slightly vary depending on the car design.

How to change fuel filter MERCEDES-BENZ VITO 1 (W638) [TUTORIAL AUTODOC]

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Published on: 13/06/2019
34K views
All the parts you need to replace – Fuel Filter for VITO Bus (638) and other MERCEDES-BENZ models
How to change Fuel filter on Mercedes W638 Minibus 112 CDI 2.2 (638.194) – step-by-step instructions for straightforward car repair Fuel filter
How to change Fuel filter on Vito Minibus (W638) – tips for proper car maintenance
Fuel filter for Vito Minibus (W638) Diesel (82 hp)
Simple DIY car repair steps – Replacing Fuel filter on Vito Minibus (W638)
Fuel filter for Vito Minibus (W638) Diesel (102 hp)
Tools
Replacement: fuel filter – Mercedes Vito W638. Tools you'll need:
Impact socket №10
Phillips screwdriver
Ratchet wrench
Fluid container
Crow bar
Fender cover
Buy tools
Replacement: fuel filter – Mercedes Vito W638. Tip from AUTODOC:
  • Ensure adequate ventilation of the workplace. Fuel vapors are poisonous.
  • Please note: all work on the car – Mercedes Vito W638 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Fuel Filter on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Open the bonnet.
  2. Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Fuel Filter - step-by-step manuals and video guides
    Prepare a container for fluids.
  3. Step 4
    Mercedes W638 Minibus 108 CDI 2.2 (638.194) 1998 Fuel Filter replacement: free workshop manuals
    Loosen the fastening clamp of the fuel filter pipe. Use a Phillips screwdriver.
  4. Step 5
    Changing Fuel Filter on MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) 1999 by yourself
    Disconnect the pipe from the fuel filter.
  5. Step 6
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.164) 2000 Fuel Filter - online easy-to-follow instructions
    Remove the fuel pressure sensor. Use a crowbar.
  6. Step 7
    How to replace Fuel Filter on MERCEDES-BENZ VITO Bus (638) 2001: download PDF manuals and video instructions
    Unscrew the fastener attaching the fuel supply line to the fuel filter housing. Use a Phillips screwdriver.
    AUTODOC recommends:
    Be careful! Fuel may leak from the filter housing and hoses.
  7. Step 8
    How hard is it to do yourself: Fuel Filter replacement on Mercedes W638 Minibus 113 2.0 (638.114, 638.194) 2002 - download illustrated guide
    Loosen the fuel filter mounting. Use a drive socket #10. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Fuel Filter on MERCEDES-BENZ VITO 2003? This free workshop manual will help you to do it yourself
    Disconnect the fuel supply lines from the fuel filter.
  9. Step 10
    Changing of Fuel Filter on Mercedes W638 Minibus 1996 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fuel filter. Put the old filter cartridge in the container.
  10. Step 11
    MERCEDES-BENZ VITO 108 CDI 2.2 (638.194) Fuel Filter replacement: online guides and video tutorials
    Install a new fuel filter.
    Replacement: fuel filter – Mercedes Vito W638. Tip from AUTODOC experts:
    Make sure that the fuel filter is positioned correctly. Consider the fuel flow direction mark.During installation, take care to prevent dust and dirt from getting into the fuel filter housing.Attention! Use quality filters – Mercedes Vito W638.
  11. Step 12
    Replacing Fuel Filter on Mercedes W638 Minibus 1998 112 CDI 2.2 (638.194) by yourself
    Connect the fuel supply lines to the fuel filter.
  12. Step 13
    VITO Bus (638) 108 D 2.3 (638.164) 1999 Fuel Filter DIY replacement workshop manual
    Install the fuel pressure sensor.
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DIY MERCEDES-BENZ VITO Bus (638) Fuel Filter replacement - online guide
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