Important!

This replacement procedure can be used for:
VW Lupo (6X1, 6E1) 1.4 TDI … View more

The steps may slightly vary depending on the car design.

How to change front springs VW LUPO TUTORIAL | AUTODOC

All the parts you need to replace – Springs for Lupo (6X1, 6E1) and other VW models

Coil Spring

Supplementary Spring

VW Lupo (6X1, 6E1) 1.4 TDI

Replacement: coil springs – VW Lupo 6X1. List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner
                      
                        Copper grease
                      
                        Combination spanner #18
                      
                        Drive socket # 18
                      
                        Drive socket # 21
                      
                        HEX bit No.H6.
                      
                        Wheel impact socket #17
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Flat Screwdriver
                      
                        Hydraulic strut spring compressor
                      
                        Water pump pliers
                      
                        Fender cover
                      
                        Wheel chock

Buy tools

Replacement: coil springs – VW Lupo 6X1. AUTODOC recommends:

Both coil springs of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right coil springs of the front suspension.
Please note: all work on the car – VW Lupo 6X1 – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Secure the wheels with chocks.
Step 2

Loosen the wheel mounting bolts.Use wheel impact socket #17.
Step 3

Raise the front of the car and secure on supports.
Step 4

Unscrew the wheel bolts.

Replacement: coil springs – VW Lupo 6X1. Tip:

To avoid injury, hold up the wheel when unscrewing the bolts.
Step 5

Remove the wheel.
Step 6

Disconnect the fastener of the ABS sensor cable from the shock absorber strut.Use a flat screwdriver.
Step 7

Disconnect the ABS sensor wiring.
Step 8

Clean the fasteners connecting the shock strut to the steering knuckle.Use a wire brush.Use WD-40 spray.
Step 9

Unscrew the lower fastener connecting the shock strut to the steering knuckle.Use a combination spanner #18.Use a drive socket #18.Use a ratchet wrench.
Step 10

Disconnect the steering knuckle from the shock absorber strut.
Step 11

Lower the car.
Step 12

Open the bonnet.
Step 13

Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.

Step 14

Remove the protective cap of the shock absorber mount.
Step 15

Unscrew the top fastening of the shock strut mount.Use a drive socket #21.Use HEX No.H6.Use a ratchet wrench.

AUTODOC recommends:

Important! Hold the suspension strut while unscrewing the fastening bolts. VW Lupo 6X1
Step 16

Remove the suspension strut.
Step 17

Set the shock absorber strut on the spring compressor tool.

Replacement: coil springs – VW Lupo 6X1. AUTODOC experts recommend:

Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 18

Compress the spring.
Step 19

Treat the shock strut rod.Use a wire brush.Use WD-40 spray.
Step 20

Remove the strut piston rod nut.Use a drive socket #21.Use HEX No.H6.Use a ratchet wrench.
Step 21

Remove the top strut mount.
Step 22

Release the coil spring.
Step 23

Remove the spring.

AUTODOC recommends:

Replacement: coil springs – VW Lupo 6X1. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 24

Install the spring on the shock absorber.
Step 25

Compress the spring.

Step 26

Install the upper strut mount and the strut mount bearing.
Step 27

Tighten the shock strut piston rod nut.Use a drive socket #21.Use HEX No.H6.Use a torque wrench.Tighten it to 70 Nm torque.

Replacement: coil springs – VW Lupo 6X1. Tip from AUTODOC experts:

Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 28

Decompress the spring.

Step 29

Remove the assembled shock strut.
Step 30

Install the shock strut into the wheel arch.
Step 31

Screw the top fastening of the shock strut mount.

Replacement: coil springs – VW Lupo 6X1. Professionals recommend:

To avoid injuries, hold the shock strut when screwing the fastening bolts in.

Step 32

Tighten the upper fastener of the shock absorber strut mount.Use a drive socket #21.Use HEX No.H6.Use a torque wrench.Tighten it to 70 Nm torque.
Step 33

Install the protective shock absorber mounting cap.
Step 34

Remove the fender protection cover.

Step 35

Close the hood.
Step 36

Raise the front of the car and secure on supports.
Step 37

Fix the shock absorber strut on the steering knuckle.
Step 38

Tighten the lower fasteners connecting the shock strut to the steering knuckle.Use a combination spanner #18.Use a drive socket #18.Use a torque wrench.Tighten it to 85 Nm torque.
Step 39

Connect the fastener of the ABS sensor cable to the shock absorber strut.Use water pump pliers.
Step 40

Connect the ABS sensor wiring.

Step 41

Treat the shock strut fasteners.Use copper grease.
Step 42

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 43

Clean the brake disk surface.Use a brake cleaner.

AUTODOC recommends:

Replacement: coil springs – VW Lupo 6X1. After applying the spray, wait a few minutes.
Step 44

Install the wheel.

Replacement: coil springs – VW Lupo 6X1. AUTODOC experts recommend:

To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 45

Screw in the wheel bolts.Use wheel impact socket #17.
Step 46

Lower the car and working in a cross order, tighten the wheel bolts.Use wheel impact socket #17.Use a torque wrench.Tighten it to 120 nm torque.
Step 47

Remove the jacks and chocks.

Comment

Was this manual helpful?

Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.

How to change rear coil springs on VW Lupo 6X1 – replacement guide

Free download PDF

6.32 MB
How to change front suspension strut on VW Lupo 6X1 – replacement guide

Free download PDF

3.27 MB
How to change rear shock absorbers on VW Lupo 6X1 – replacement guide

Free download PDF

3.09 MB
How to change front brake pads on VW Lupo 6X1 – replacement guide

Free download PDF

2.19 MB
How to change front brake discs on VW Lupo 6X1 – replacement guide

Free download PDF

2.35 MB
How to change serpentine belt on VW Lupo 6X1 – replacement guide

Free download PDF

1.59 MB

How to change rear coil springs on VW Lupo 6X1 – replacement guide

Free download PDF

6.32 MB
How to change front coil springs on VW Polo 5 – replacement guide

Free download PDF

15.69 MB
How to change rear coil springs on VW Touran 1T1 1T2 – replacement guide

Free download PDF

7.21 MB
How to change front coil springs on VW Sharan 1 – replacement guide

Free download PDF

13.71 MB
How to change rear coil springs on VW Passat B5 Variant – replacement guide

Free download PDF

6.09 MB
How to change rear coil springs on VW Polo 5 – replacement guide

Free download PDF

8.46 MB

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!

Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.

Scan

To download the app:

- scan the QR code
- download from App Store
- download from Google Play

Tips & tricks for your VW Lupo (6X1, 6E1)

TOP 4 car cleaning products | AUTODOC

2K views

Published on: 26/08/2021
How to save when buying car parts

1K views

Published on: 03/02/2022
Top 5 mistakes when buying car parts

2K views

Published on: 10/03/2022
Top 6 products for enhancing your car | AUTODOC

2K views

Published on: 18/11/2021